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    Bellows Replacement Parts List - Alpha 1 Gen 2 - Help Please

    Can use some help on parts and procedure to change the Bellows on my Alpha 1 Gen 2 Outdrive. The time has finally come to change my bellows on my Alpha 1 Gen 2 with the Mercruiser 3.0. They weren't leaking, but its been many years so I figured it was good time to just do it. I can use some...
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    Replacing Exhaust Manifold and Riser on 3.0L - Tips Needed

    So many great details shared in this original thread, I'm bringing it back to life since I ended up not completing this project in the fall and am planning to start soon. QUESTIONS: I saw someone suggested buying long headless bolts to help guide the manifold on and off since its so heavy...
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    Loctite and Anti-Seize on Exhaust Manifold and Riser? 3.0L Mercruiser

    I'm planning to change out my exhaust manifold and riser soon on a 3.0L Mercruiser. The manual calls for Loctite 27131. Seems like this is the red high strength stuff and in my experience that can be a bear to break loose later. I've been told to use anti-seize instead by a local mechanic. What...
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    Buying used Alpha 1 Gen 2 Outdrive-​What to check?

    I'm considering buying an Alpha 1 Gen 2 someone has for sale. I don't need it now, but figure at the right price it may be worth having a spare on hand. I think I can get it for $100 so it seems like its worth taking a chance. What are some things I should check? I was thinking: -Check to...
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    5.7 no start, I seriously can't win

    No Title Did you jump the solenoid on the right mounts? I'm guessing you did but figured I'd post a picture to show the 2 that you need to jump. Note that a clicking solenoid doesn't mean its actually good, it will still click when bad. However if you jump the solenoid it will attempt to...
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    Replacing Exhaust Manifold and Riser on 3.0L - Tips Needed

    The time has come to do some preventative maintenance and i'm planning on changing out the Exhaust Manifold and Riser on my 3.0L Mercruiser. The engine is a 2005 3.0L and an outer visual inspection the components look great, but I already know they rot from the inside out. How difficult of a...
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    Default Battery Help Needed: Replacing 24M with 29HM?

    My battery is finally going bad after many many years past its warranty period. I'm looking to replace it with a larger battery and my question is, If this battery fits into my battery tray, would it be ideal to use with a Mercruiser 3.0L engine? Would it be too big for my alternator or will it...
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    Exhaust Bellow Popped Off-Install Exhaust Tube Instead? Alpha 1 Gen2

    My exhaust bellow came off on the outdrive side when I trimmed my engine up to tow it after sitting all winter. 2 seasons back it came off and I got it back on, but it was a hellish task. Could I leave it as is and will it function like an exhaust tube does? It is still hooked onto the stern...
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    Repainting Outdrive-Touching Up-Trilux/Primocon

    Curious what paint you all use for your outdrive? In the past I've always aerosol sprayed my alpha 1 gen 2 with Trilux, but it would wear off so last year I used Trilux in the can and brushed/rolled it on. I'd say about 90% of it has retained. I'm a salt water guy so top notch outdrive paint and...
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    Painting Outdrive Tips and Barnacle Removal?

    Anyone have any tips on their process of painting and out drive and removing barnacles for spring commission? Last year was the first year I used a roll and brush, instead of aerosol and thinking back the process was painful and long. At the end of the season I had some barnacles on the drive...
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    Cap and Rotor Change?Tune Up-Mercruiser 3.0L

    Is there a recommended internal to change the cap and rotor on the Mercruiser 3.0L? My engine is almost 10 years old and I've never changed it before. Boat runs fine but it does have a slight hesitation when coming out of the no wake zone and I accelerate hard. I know this can be carb/fuel...
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    Need Help with Prop Hubs - Removing and Replacing Hub, Etc

    I can use some help with 2 props I have. The first prop is the original prop that came off of my boat. The second is a spare prop I got used with a lower pitch that I'd like to try to install for this season. I don't know much about props, but I think they may have different hub setups. Can...
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    What greases and sealants do you use? Outdrive/Gaskets/Cables/O-Rings/Etc

    I grabbed myself a tube of the 2-4-C grease, and the Extreme Grease last year since I was using generic grease before. Is the 2-4-C grease good for most spots in the outdrive and engine? Good for putting a thin coat on o-rings and such when doing repairs? How about Perfect Seal on the gaskets...
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    Bellows Replacement-When do YOU change yours?

    When do you all change your bellows for guys who keep their boats in the water all season? I've read some say to change bellows every 5 years as preventative maintenance. Then I see forums where people have original bellows 10+ years later and are still going strong. Was just curious when some...
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    DIY Bellow Replacement-Is it worth trying? What was your experience?

    Just curious the level of job this is, and about how long it should take someone doing it the first time? I got a quote for 9 hours to do the bellows, shift cable, and trim sender/trim sensor. Seems reasonable in the amount of time its going to take, just the $100 per hour price tag sort of...
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    Shift Shaft/Bushing leaking under pressure-Need Advice

    I did a pressure test on my outdrive (Alpha 1 Gen 2) as 1 piece (Upper and Lower still attached) and I have a very slow leak at the shift shaft. I'm guessing this is not supposed to leak at all, correct? Can I change out just the seals in the shift shaft bushing area, or should I just change...
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    Alignment Pins needed when replacing water pump? Alpha 1 Gen 2

    Is it recommended to use the alignment pins for the reassembly of the water pump on the alpha 1 gen 2? http://www.go2marine.com/product/158314F/pump-alignment-tool.html Anyone say these are required, or do most do it without them?
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    Pressure Testing Alpha 1 Gen 2? Vacuum too?

    Is it ideal to only do a pressure test, or should I plan to do a Vacuum test too? I already read the sticky but there wasn't a ton of specifics. I was planning on building a simple pressure tester, but may opt for a gauge with pressure and vacuum if its ideal to do the vacuum test too. My plan...
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    Covering Stern Drive with outdrive removed?

    I pulled my Alpha 1 Gen 2 outdrive off for the first time. Plan to leave it off all winter while I work on the outdrive indoors. What do you recommend I do with the stern drive opening now that the outdrive has been removed? Should I cover it with plastic, or cut a piece of wood or plexiglass...
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    Power Steering Fluid?

    What power steering fluid should be used for a 2004 Volvo 5.0L Gl-E? Is there a Volvo specific fluid, or can I find something at Walmart or Autozone that is compatible?
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