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    60's model 40hp johnson

    Re: 60's model 40hp johnson Few more hopefully to help identify
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    60's model 40hp johnson

    Re: 60's model 40hp johnson And here's the 40hp Johnson unknown yr that came with the boat. Any help Identifying yr would be great. The clamp plate is gone, and the only number I could see is a serial # on the block. 2169463. with the color change from block to lower unit I'm not sure if this...
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    60's model 40hp johnson

    Re: 60's model 40hp johnson Zephyr you guys up there get some super deals on outboards. I'm assuming it's location as it relates to large or numerous bodies of water. I'm in middle TN, and you cant get the cowl for a running motor for 50$ down here. You can get stuff cheaper ,but it's gonna...
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    60's model 40hp johnson

    Who's got or worked on any 60's model 40 hp johnson's. Are these good motors, and if anyone knows what's the difference in models RD, RDL, RDS, RDSL-28.
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    69 Evinrude How to replace coils,condensers,plugs, points and adjust carb

    Hey everyone. Recently I took my boat to the water, and couldn't get the motor to start. I have a 69 Evinrude 25902b. 1st boat motor got it last summer. The PO said it had just had a rebuilt carb and started on the 1st or 2nd pull. He offered more than once to take it to the water to show me. We...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Thanks again Mas... You may have saved me from some serious damage. When I raised the impeller and housing The drive shaft spun freely. I then put in some 847 under the bottom plate, and went to reattach the housing and Impeller. Something wasn't right. I...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 6 The skeg ,pivot pin and oil screws. So I applied the 3m 847 all around the skeg in the groove cut for the spaghetti seal. Pushed the sill into place allowing about a 1/16 of an inch over hang on either side. Placed it over the lower unit gears. Then...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 5 part 2 Lower unit gears reinstall. After assembling the gears. I turned the LU housing over, and installed the pinion gear. It just slides onto the bottom of the drive shaft. Then located the LU housing locator pins. Then the prop shaft gears alignment...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 5 Shift shaft rod and Lower unit gears. I applied some Vaseline to the shift shaft rod and slide it from the bottom up thru the O-ring and seal. My lower unit gear had been out of the LU for about 2 and a half weeks so I had them double bagged soaking in...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 4 part 2 Water pump Impeller. Now slide the impeller down the shaft making sure to align the notch in the impeller to the drive shaft pin, and next the housing. In a service manual I have it says to oil the impeller blades slightly. Then push the housing...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 4. Water pump and Impeller. to Instal the water pump first I took the drive shaft, and slid the water pump plate on from the bottom. The plate has to go on first because of the Impeller drive pin that sits right on top of the plate. then slide the drive...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 3. Prop shaft seal and O-ring. The prop shaft seal is the same process no big deal. For the O-ring I added 3m 847 all the way around the slot that the o-Ring rides in, then slipped it on. As I was warned the 3m 847 is a sticky mess so be prepared:D [/IMG]
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Step 2. Drive shaft seal. The drive shaft seal is one concern of mine. The only seal available for 18hp Johnson is about half the height of the original seal that came out. My lower unit reseal kit the Mallory one actually came with 3 seals the size that...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson Ok so here's my lower unit reseal kit,and lower unit rebuild. Hope I did it all right. For sure wouldn't have without the help of guys here on Iboats. So thanks guys Kfa4303 recommended using sockets the size of my seals to drive them into place. So finding...
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    Trying to rebuild 18 hp Johnson

    Re: Trying to rebuild 18 hp Johnson So the 1st pic shows original seal sitting flush with housing/bushing. 2nd shows seal removed and space left behind. 3rd shows single seal that's supposed to fill that opening flush. 4th shows original seal removed. It's the one on the left(what's left of it)...
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    Trying to rebuild 18 hp Johnson

    Re: Thinking of trying to rebuild 18 hp Johnson Re: Thinking of trying to rebuild 18 hp Johnson Ok guys I need some help now. Today I'm expecting my last piece for the lower unit. The shift rod cradle. Here's some pics ,and I got a couple questions. 1st pic is everything I got for LU rebuild...
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    Trying to rebuild 18 hp Johnson

    Re: Thinking of trying to rebuild 18 hp Johnson Re: Thinking of trying to rebuild 18 hp Johnson What's up Duncan. Nah It's straight off the shelf Dupli color from autozone. After I painted mine I actually saw an old Johnson in another thread that looked almost identical. I didn't know if they...
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    Trying to rebuild 18 hp Johnson

    Re: Thinking of trying to rebuild 18 hp Johnson Re: Thinking of trying to rebuild 18 hp Johnson [/IMG] On the right is the shift shaft O-ring/bushing hole it's already been removed in the pic You need a tool to knock out this bushing. The purpose of the tool is to first pass thru the bushing...
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    Trying to rebuild 18 hp Johnson

    Re: Thinking of trying to rebuild 18 hp Johnson Re: Thinking of trying to rebuild 18 hp Johnson Tools I can't imagine how long this would have taken without a seal puller $12 autozone. Beside that you just need a spade bit or home made tool a hammer and some different size flat head...
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    Trying to rebuild 18 hp Johnson

    Re: Thinking of trying to rebuild 18 hp Johnson Re: Thinking of trying to rebuild 18 hp Johnson Whew! Long day. Got some stuff done though. Here's my Lower unit seal removal help for the next guy:D In these pics are all the seals that you would get in the lower unit seal kit Drive shaft...
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