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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks for the replies and info since my last visit to the forum. @alldodge Seems somebody intentionally wired in an engine immobiliser... not that it would take anyone who knows how to oldskool hotwire a car long to get around it. @ScottinAZ It could be a good idea to fit a gauge directly to...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Yes it does look like a car style set of dash gauges. Like you, the thought did occur that if I couldn't get them working properly I could replace them all with aftermarket gauges, maybe make a wooden panel to hold them and fit where the factory gauge panel was, a wooden panel would look even...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Ahh I see what you mean, yes I think mine is a similar design. My main reason for wanting the gauges to work properly at the moment is because it's a newly rebuilt engine, want to keep checking oil pressure and engine temp. The ex owner said he didn't understand engines but was good with...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Great info, thanks @ScottinAZ Only going on memory but I seem to remember there is wiring to some sort of solenoid attached to the choke flaps on my carb... Assuming I'm right and they control the choke, should the choke be controlled by some temp switch in the manifold? Also (sigh, sorry...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks @ScottinAZ There are no dust caps on the trailer wheel bearings, is that how the bearing buddies are supposed to be? Is there another grease nipple (that I haven't noticed) besides the bearing buddy nipple? Does packing the bearing buddy also pack the bearing? Would the Evinrude Tripple...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    @ScottinAZ If I remove the pump backplate will I need a new gasket? Can the bearing housing be dismantled/greased? I think we established my setup labelled OMC Cobra is the crossover between OMC Cobra and Volvo SX units... So far everything I've seen points to the drive being a Volvo SX except...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Just a short reply tonight, been out for a.curry with my son and daughter in law for a curry and typing this on my phone.. my fingers are too old and thick for this! Incidentally, small world, my daughter in law is from Louisiana. @ScottinAZ Thanks that's reassuring. How tight is your pulley to...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    I bought the used coupler, should have it in a few days but I won't get time to do much work on the boat until at least Wednesday anyway. Next time I work on the boat I'll probably be checking the new (to me) coupler on the input shaft splines to compare play between my old one and this one...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Seems new couplers are difficult to get hold of and expensive here. I could pay £400+ and have to wait for shipping from the US but I've just seen this used one on Ebay at £150 which I could have here by Tuesday. What do you think to the teeth on this one?
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Ahh... Thanks. I see what you mean in the picture. I'll try to make time tomorrow to have another look. Should they be square? Are worn splines a known problem on boat drives? Should the input shaft be a tight fit in the coupler?
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks. I just tried another way of checking the coupler... Just fitted it to the splines inside the boat and turned it. I didn't use any equipment other than my eyes to check it but it seems OK. I am surprised with how loose it is on the splines though. Usually splined joints are tight but...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    The drive went on easy after cleaning everything up and adding some new grease :) . I've attached the rams to it, tilted it up and will see if it drops overnight. Still need to know what grease to use for the UJ joints and gimble bearing. May buy an alignment tool but they cost around £79...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    I'll quote myself so you can see what I'm referring to in this post I took a pic of the pinched bellow today. In the pic below you can see the 4 areas at the rear of the bellow I mean. I now realise they match up to the 4 areas of the drive leg that are indented and mate up to the bellows...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks for the replies. I don't see how it could have been sticking on splines or alignment... Like I said the engine (and bellhousing / coupler) are not even fitted yet, when partially fitted the splines could be seen inside the boat, they'd already gone through the gimble bearing. It took a...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    The engine is built but I haven't refitted it yet, thought it better to fix the trim hydraulic issues before fitting the engine. Recap - When I bought the boat the leg was trimmed all the way up, it must have stayed up for months. But when I used it on the river the leg seemed to trim itself...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks again @Lou C It's been a while again since my last forum visit and I've just seen your last reply. I wouldn't have expected the OMC Cobra ram rebuild kits to come in Evinrude / Johnson packaging but I'm not doubting that your advice is correct. I did some work on the boat engine...
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks @Lou C , I'll look into getting a rebuild kit.
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    The boat is a '96 model and so far everything else I've checked on the drive seems to be the same design as a Volvo SX, do you think this makes it likely the rams are the same as Volvo SX?
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Apparently it's a late modle OMC Cobra drive so is identical to a Volvo SX drive, so does that mean the rams will be the same as Volvo SX?
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    1996 Four Winns Sundowner with 5.0 Cobra engine and drive

    Thanks @alldodge and @kenny nunez . alldodge , sorry my fault for any confusion.. I was thinking out loud, rhetorical question about it being easier to work on the rams (outside the boat) when the engine and leg have been refitted than on the pump (inside the boat) when the engine has been...
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