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  1. SternDriveEd

    PLEASE HELP NEW BOAT OWNER CRACK

    Insurance will cover it. You hit a submerged object. Been there, done that.
  2. SternDriveEd

    Merc 140 fuel pump install, no ros?

    The small diameter hose that we’ve all been talking about is a fuel pump diaphragm vent hose. It connects from small fuel pump barb to small barb on the upper part of the carburetor. It provides a path for any liquid fuel that escapes the fuel pump in the event of a ruptured fuel pump diaphragm...
  3. SternDriveEd

    Mercruiser 7.4 Starter Grinding/Partial Engagement?

    I’d be interested in the battery voltage during cranking. In other words let’s say the battery voltage is 12.5 before cranking the engine over. It should be at least 10 volts during cranking. If it drops below that, possibly a battery issue here. Especially since the starter only turns the...
  4. SternDriveEd

    Merc 140 fuel pump install, no ros?

    Congratulations on solving the mystery of the fuel pump vent system. One last question: are you sure the clear hoses are gasoline proof? I’ve not seen clear gas resistant hose.
  5. SternDriveEd

    Merc 140 fuel pump install, no ros?

    To Buzzsaw, the fitting you show near the bottom of the carburetor is for Manifold Vacuum. You can prove this by feeling suction at the fitting when the engine is idling. It’s not for the vent line that we’re all talking about. It was typically used in cars for supplying engine vacuum to the...
  6. SternDriveEd

    Mercruiser 7.4 Starter Grinding/Partial Engagement?

    Have you checked for loose starter mounting bolts?
  7. SternDriveEd

    Merc 140 fuel pump install, no ros?

    Look at the top of the carburetor for a similar fitting. The fuel pump vent hose will send any fuel that leaks from a defective diagram up to the carburetor instead of into the bilge. Marine fire safety.
  8. SternDriveEd

    Merc 140 fuel pump install, no ros?

    What you see is the fuel pump camshaft lobe. It is a part of the camshaft and of course turns at 1/2 engine crankshaft speed. Anyway, here’s what you need to do. Hold the new fuel pump against the mounting surface by hand. It should fit perfectly flat against the machined surface. If it doesn’t...
  9. SternDriveEd

    Starter question.

    Disconnecting the battery to make the starter pinion gear unmesh from the flywheel? I’m not seeing how that can affect the tight gears. I’m still believing that the problem can be resolved with the correct starter shim.
  10. SternDriveEd

    Starter question.

    Bad starter? That pinion gear needs to retract away from the flywheel once the key is released.
  11. SternDriveEd

    Starter question.

    You can get shims from a starter rebuild shop, or a Chevy dealer. Just a 1/16 inch shim may be needed between the starter and the block, for instance. It’s about one inch by four inches. It has bolt holes that correspond to the starter bolt pattern.
  12. SternDriveEd

    Surging / losing rpm

    So just a thought here. If you suspect the Shift Interruptor Switch try temporarily disabling it. First warm up the engine. Shift into forward. Stay at idle speed. Unplug the connector at the switch. Accelerate to the RPM range where trouble is usually found. Let her rip! See if the issue...
  13. SternDriveEd

    Smoke from the Alternator!

    Okay now that the new alternator is all connected let’s do a test. At the large output wire on the alternator test for voltage with the engine off. Use a DVOM. Red to alternator output wire. Black to bare metal on engine. It should read the same as battery voltage. Now with the engine running...
  14. SternDriveEd

    mercruiser 140 low compression & cracked exhaust manifold

    Engine rebuilders use a specialized straightedge. It is as long as the cylinder head. They use a specification to check for total warp from one end to the other end of the head. Then another spec for checking the space in between any cylinder to the next. Same checks are made on the deck surface...
  15. SternDriveEd

    mercruiser 140 low compression & cracked exhaust manifold

    As for the head bolts, if they go into a wet hole ( coolant) they need sealant on the threads. Those going into a dry hole I like to lightly coat with engine oil. Definitely chase the threads in the block with a thread chaser. I’m concerned about the straight edge you used to check for a warped...
  16. SternDriveEd

    Received a Ray Jefferson 5000M Marine Radio, but don't know how to use it?

    Thanks for informing me about Channel 9. I plan to use it when I do the radio check when we launch in the spring.
  17. SternDriveEd

    Received a Ray Jefferson 5000M Marine Radio, but don't know how to use it?

    My wife and I fish a lot on Lake Huron, out of Alpena MI. When I put the boat in for the first time in the spring I ask for a Radio Check. On Emergency Channel 16. That confirms that all is well. I keep it on whenever we’re out and also check the weather on the WX weather channel. Safety feature...
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