15hp lacking power

jmendoza

Petty Officer 1st Class
Joined
Jun 9, 2008
Messages
314
Re: 15hp lacking power

Hey, that's great you were able to confirm the issue and rectify it. Glad to see that worked for you too, as it was a hard won piece of knowledge for me. I took what I had learned about timing 2-stoke Yamaha twins (RDs and RZS) and applied it to outboards, as they are essentially similar.

That .020" point gap setting only insures the engine will start and run, but the timing can be off by as much as 15 degrees or more, it's just a rough setting. On our McCulloch vintage kart engines, they too call for 0.020" points gap, in fact that spec is almost universally called out for small engines using points. We have found to get max performance, you have to set the timing dead on with the flywheel timing marks. This is especially true with twins because if their ignition timing is not exactly syncronized, the two cylinders fight each other instead of working together, and you loose power.

Not to fault any of the excellent mechanics out there, but this seems to be a neglected area that can benefit significantly from some closer attention to detail beyond using a simple .020" feeler gauge. The problem is we have become so used to relying on CDI ignition that the nuances of doing points has become arcane. But I'll take points over CDI any day, as they can be fixed, whereas CDIs cannot, and they are notoriouse for failing.

I am very fortunate that the local marina lends me their OMC timing arm special tool, which is also for the earlier 9.5 models. This enables you to set the timing with the flywheel off, making things much easier. But I still check the timing with a strobe timing light with the engine running as this will show you where the timing is when running, which can change if the points are sticky, the mag plate bushing is worn, or the crankshaft upper bearing is worn, and it will also reveal any weak or intermittant sparks, as caused by a intermittant condensor or coil.

The very last part of the chapter on the ignition shows how to use a strobe light to check the timing, and I have found it well worth the extra effort to do this, as it allows you to fine tune and dial in the ignition timing of both cylinders for premium performance. There is nothing quite as smooth as a 2-stroke twin that has the timing perfectly syncronized. The main thing to look for is a steady mark that does not jump around, and that both cylinders are firing within 1/32" of each other as referanced to the static mark on the stator.
 

kbait

Commander
Joined
Nov 13, 2007
Messages
2,480
Re: 15hp lacking power

I grabbed my friends '74 15hp (identical to mine) and pulled the flywheel and checked the timing. It was spot-on the advanced edge of the mag plate reference mark for both cylinders.. It runs great. I just wanted to confirm that on his good-running motor. I'm gonna get a timing light, as I could have checked it out much easier, and under running conditions.. Thanks again jmen!
 

dazk14

Ensign
Joined
Jul 22, 2008
Messages
966
Re: 15hp lacking power

This has been a great thread on these 9.9/15 HP vintage motors. VERY comprehensive.

I've serviced a ton of these great little motors - so for future forum searches, here is what I've observed.

Every 2 hole choke plate carb were 15HP as all the 9.9's had one hole choke plates.

The 15's are 5500-6500rpm motors (high revving) , so a tach is a must to ensure you're in the max HP powerband. Iboats has Solas Amita props for ~$50 bucks and they're well designed.

If you've got an armature/timing plate bouncing around, remove, clean, reassemble with Moly(a must) grease. Don't skimp on it. Inside plate diameter and top inside - where it contacts the block.

If needed, coat with Moly the outer plastic "bearing" in it's slot where it rides on the retainer. Use moly instead of the suggested 2 stroke oil if you're starting with a lot of play.

Your mileage may vary, hope this helps.
 
Last edited:

jmendoza

Petty Officer 1st Class
Joined
Jun 9, 2008
Messages
314
Re: 15hp lacking power

The little 9.9/15 is a beloved engine by fishermen, amateur divers, rental fleet owners, trailer boaters, and small inflatable owners alike, it's awesome for what it is.

The new generation of outboards have obtusely styled mid sections and high profile bulging cowls that are not only quite ugly, but in the way. Like tatoos, it's popular today to be "in-your-face" and that attitude is reflected by the current designs, which unfortunately cannot match the simplicity, functionality and style of the "compact" series 9.9 outboards from OMC. The current 4-strokes are way too heavy for 12 foot boats and are not suitable replacements. This accounts for the continued interest in these older engines, and you hear very little about the new ones because they do not fill the bill as well, and are prohibitively expensive to boot.


You can usually hear the mag plate move at troll speeds, it makes clicking sounds each time the magnets go by the charge/source coil, but this goes away when the engine is reved above about 1500 RPM.

Recently a friend of mine bought a complete 1978 Evinrude 25HP from an outboard salvage yard and they said the power head was bad because it made those clicking noises when rotated over slowly with the pull rope. I showed my friend how the mag plate was what was making the noise and there was nothing wrong with the engine, so we put it in a trash can full of water, and it fired on the first pull, ran great!

I have use grease as described above, but you have to be careful about what type because in really cold weather some greases get pretty thick, making the throttle really stiff. I have noticed the engines with electric start and the alternator usually have badly worn mag plates due to all the extra pull on the additional coil by the flywheel magnets. This is about the only weak spot these engines have however.
 

ChrisAG

Petty Officer 2nd Class
Joined
Sep 13, 2009
Messages
176
Re: 15hp lacking power

The 15's are 5500-6500rpm motors (high revving) , so a tach is a must to ensure you're in the max HP powerband.

That's true for the 1974-80 models but from 1981-92 the 15's full throttle operating range was 5500-7000 rpm, and the power rating was 15hp @ 6250 rpm versus 6000 rpm for the earlier models.

Someone on this site - Haffiman - (I hope he doesn't mind my paraphrasing him) claimed that if run above 6000 rpm you should richen the oil to avoid premature piston wear. Apparently this was not an issue with any other motor in OMC's lineup since none were designed to run over 6000 rpm - the 15 was alone in this lofty rpm range.

However, he also claimed that with the standard prop the 15 rarely got above 6000 rpm anyway; for most users it was on the low side of the operating range, which saved piston life but meant in some cases you weren't getting the full 15 hp.

With the 1993 redesign the 15's operating range went down to 5000-6000 rpm, though power likely stayed the same since the engined gained some displacement.
 

learningasIgo

Petty Officer 2nd Class
Joined
Sep 9, 2010
Messages
123
Re: 15hp lacking power

I have a 15 hp that I bought locked up (have another thread on this) and now have running. I would like to check out my timing the same as you all have suggested and done. Can anyone post some pics on the process or pm them to me. I should note: My Johnson 15 is a 1956 model, so don't know what all might be different, but if someone knows max operating rpm's on that it would be great too. Thanks and great thread.
 

Hanr3

Seaman
Joined
Apr 20, 2008
Messages
71
Re: 15hp lacking power

I too would like a copy of the timing procedure.
I have a '57 18hp Johnson that acts like a 9. Top speed according to my my GPS is 8-9mph.
 

jmendoza

Petty Officer 1st Class
Joined
Jun 9, 2008
Messages
314
Re: 15hp lacking power

Somebody please correct me if I'm wrong, but I beleive these are done the same way as the CD 5.5 HP series where you go to full throttle and set the timing to where the points just open as the mark on the flywheel lines up with the mark on the magneto plate.

On engines where the "fixed" mark is on the movable magneto plate, since the plate rotation is directly proportional to advance, or retard, the timing mark relationship between the fixed mark and the flywheel remains the same, even though the firing angle changes with RPM.
 
Top