1952 Elgin 5hp barn find

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
It's in good shape overall, and I found a ton of information online about it so far. here's the details:

1952 Elgin 5HP outboard 2-cyl
-Model # 571-58561
-Serial number: 561 17876
-Bore & stroke: 2" x 1-11/16"
-Cubic inches: 10.6
-Original carb: Tillotson model # 57A (57B interchanges if needed. MD39AX *may* interchange. Off 1951 6hp)
-Plug gap: 0.020"-.035"
-Modern plug designation: J11C
-Oil mix ratio: 1/2 pint:1Gal
**NOTE**
modern 2-stroke oil with the TCW-3 designation should be used on all water cooled motors.
Air cooled outboards should use 2-stroke oils with the TC designation such as used by weed whackers and chain saws.
Modern automotive oils should be avoided at all costs.

-Original paint: Marine Green
-Water cooled
-Full Reverse leg
-Neutral clutch shifter
-Automatic rewind


Mag setup:
Magnetos and Spark Plugs

The 1946 - 1954 Wico magnetos used three types of coils. The early coils are brown and have a 5/8" center lamination. These coils are usually still in good condition today and this type of magneto usually requires only a point cleaning and gapping to 0.020", and perhaps new spark plug wires. The second version magneto has the 5/8" laminations but the coils are covered with black plastic. These coils may be cracked but can be repaired with epoxy or other insulating material or they can be replaced with the earlier brown coils. The final magneto design uses black plastic covered coils with 7/16" center laminations. These coils are quite often cracked and may require replacement. If this type coil does need replacement, a 1950s style OMC coil can be substituted. On most models, the Wico points have a bakelite slider that slides in a groove in the magneto plate. This slider should be cleaned and lightly lubricated. Old oil or dirt in the groove can make the points sticky which results in a poorly running motor.
-----------

I've rebuilt the carb (making my own gaskets) and got it to fire (in a water drum) and it will start up and run, albeit a bit choppy, but the impeller works, and it's pumping water.

Next step is to rebuild the magneto setup, which I'm pretty confident I can handle no problem.

After that, I need to change the lubricants. Where I'm hitting a stumbling block is I can't find any info on how to change the oil in the power head, what type it takes, or where the fill/drain plugs are. Doing all of this without a manual as well. If anyone has a manual they could send me copies of, that would be AWESOME, as I can then follow that for the last of my answers.

I think I found the info last night on how to repack the lower 90' gear for the prop, so I should be good there. Anything else I need to worry about perchance? This is only my 2nd outboard (first is a 7.5 mid 70's eska air-cooled and way simpler than this one overall) Just trying to perform all the needed maintenance before I fire this one up for a test drive at the local lake.

If I can get it runnings smoothly and reliably, I was planning on doing a nice "polished" look on the aluminum tank/recoil starter and tank mount, and then putting repop Elgin decal set on that once it's nice and shiny. Haven't seen ANYONE try and polish one out so it's gleaming. Just the original faded paint ones, or repaints in a similar marine green style. Thoughts? Suggestions? Any additional info at all on this little project would be greatly appreciated.

I've found several really nice websites with detailed info on this little old motor, just need the last few puzzle pieces...

Thanks!
-Jeff
 

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
Re: 1952 Elgin 5hp barn find

Oh, and when I got the engine, it was locked up. Had to lube the cylinders and spend a very patient evening checking on it every few hours and gently nudging it with a breaker bar til it spun freely again, once I knew it had compression, I rebuilt the carb (which was HORRIBLE inside) and someone had previously been in there and just RTV'd parts together with no gaskets. Once I cleaned everything, all the parts were there, and in good order, so I set the float just a hair above level, reseated the needle/seat valve (a light tap with a hamer to make sure the brass seat had a good solid seal with the steel needle) Could not get the idle tube out of the middle. it was good & stuck, o I cleaned it as best as I could in place. I'm hoping I got that good enough. I believe I did... (crossing fingers) Didn't want to go any further til I knew it runs, and now I do as of last night. I could get it running for about 30/40 seconds at a time, but then it started to clatter just a fuzz, so I shut it down immediately to prevent damage until I can find out exactly what needed to be done next for crankcase lubrication and the bottom end.

-Jeff
 
M

mrcrabs

Guest
Re: 1952 Elgin 5hp barn find

Welcome to Iboats Jeff, you first need to bone up on 2 cycle engine science
 

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
Re: 1952 Elgin 5hp barn find

hahaha! Thanks for the link. Cute animation there! I know engines pretty well. I spent over a decade as an ASE master auto/truck tech. I just haven't messed with anything of this vintage/style before.

No crankcase lube, huh? Seems counter-intuitive to me. Those rod/main bearings have to be lubricated somehow? I found an original factory manual on Ebay but I thought $30 was a tad high for it. Offered $20, but no-go. I may have to spring for the extra $10 just to get it, but was hoping I could find someone else with a copy round these parts, or knew exactly what I'm after.

-Jeff
 
M

mrcrabs

Guest
Re: 1952 Elgin 5hp barn find

Seems counter-intuitive to me

I'm not sure I know what that means. but I can tell you that with 2 cycles the oil is mixed with the fuel @ a specified mix ratio i.e 16:1 24:1 32:1 50:1 and even 100:1 depending on oil, make and model. I'm guessing but I would say yours is a 16:1 engine TCW3 2cycle oil
 

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
Re: 1952 Elgin 5hp barn find

counter-intuitive = I can't get my head around the fact that rod/main bearings don't have any kind of lubrication in an engine like this. I know other 2-cycle engines have crankcase oil (lawnmowers, my air-cooled eska, etc) so I'm trying to figure out what exactly I need to do to properly revive this engine. I don't want to just forge ahead and fire it up for any extended period with 60 year old bearings if there's any kind of lubrication/maintenance needed there.

Thanks a ton for the quick replies and the warm welcome here. :) I'll see what I can do to post a few pics of it here as things progress. I've always been pretty mechanically inclined, but this is a new direction for me when tinkering with something, and I'm doing the best I can to educate myself on the vintage tech used. I always love learning new things!

-Jeff
 
M

mrcrabs

Guest
Re: 1952 Elgin 5hp barn find

I can't get my head around the fact that rod/main bearings don't have any kind of lubrication in an engine like this

They do have lubrication! you mix the oil into the gas....can you sing "you put the lime in the coconut"?

I know other 2-cycle engines have crankcase oil (lawnmowers, my air-cooled eska, etc)

How do you change the oil in your Eska powerhead?

Awakening a sleeping outboard; by BoatBuoy
http://forums.iboats.com/showthread.php?t=158086
 

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
Re: 1952 Elgin 5hp barn find

How do you change the oil in your Eska powerhead?

The eska is an odd little unit. Looks just like a lawnmower engine under the plastic hood. It's got a drain plug and a fill tube if I remember correctly just like a mower. I'll have to double check to be sure. I may be remembering incorrectly. Worked on a lot of small engines, just not outboards.

And after reading through the 2-cycle stuff a bit more, I get it now. I didn't realize the fuel/oil mix ran through the crankcase before going into the cylinders. Makes a LOT more sense! No wonder I can't find a drainplug on this engine!

now if I can just get the muffler bearing to seat correctly. I think I need a frobitz rod to wiggle that sucker into place....

-Jeff
 

GTI_Guru

Cadet
Joined
May 25, 2011
Messages
10
Re: 1952 Elgin 5hp barn find

Okay, I spent a bit researching 2-cycles today, and thanks a TON for that link. I haven't actually worked on any 2-cycles in a long time. That file drawer in my head must have lost the ID tag a ways back. The other engines I mentioned (The eska and lawnmowers out back) are ALL 4-cycle units. I don't think I have worked on a 2-cycle since the detroit diesels I learned how to rebuild back in trade school now that I've looked the system over more closely. I had a 50cc 2-cycle moped way back in the day, but it was such a different beast that I had forgotten exactly how they operated.:redface:

Now I'm really hoping that once I get the correct fuel/oil mix in it, it will quiet it down a bit. Hoping the bearings aren't needing redone, but if they are, I'll give it a shot. Anyhow, the bulb over my head came on after looking closely at the VERY informative link in HowStuffWorks on the 2-cycle. Now I gotta get the right oil for this one, and give the mags a good cleanup and see where that takes me. Hopefully, I can get it working enough for a test run over the holiday weekend!

Thanks a lot for the quickie re-education on this setup, and I'm glad to be here. Looks like a fun community. :)

-Jeff
 

Steve A W

Petty Officer 1st Class
Joined
Jun 23, 2009
Messages
267
Re: 1952 Elgin 5hp barn find

GTI Guru
Welcome to the forum and the hobby!
Once You get that motor running good the next thing to do is start building motor stands!
Because now You are a "COLLECTOR". And motors will just show up.[at least thats what You tell Your Wife].
Good Luck with Your motor.
Steve A W
 
Top