1957 Alumacraft repair

Trackbolt

Petty Officer 3rd Class
Joined
Jul 12, 2007
Messages
99
I have a 15' Alumacraft runabout that my dad purchased new in 1957. It has been garage kept or stored upside down on blocks and is in generally good condition. It is an open boat with a sheetmetal bow cover, curved windshield and forward controls and steering wheel. I used it regularly in the Chesapeake Bay up until the mid-90's. The origional 57 electric start Bigtwin 35 Evinrude is Smithsonian clean and runs great.

In the early early 90's a pine tree fell during a gale while the boat was on the trailer and hit the port side top rail. It bent top the rail down slightly buckling the side below the top rail but above the spray rail near the front just back from the dash. I am now considering cutting out and straigntening the bent top rail, and damaged sheet aluminum and welding in new material. As a testament to the toughness of the boat I used it for at least six years after it was damaged. I doesn't leak more than a gallon of water after several days in the water. My oldest son is a good aluminum welder and the thinks the project is doable. I would like to maybe just rivit a sister a patch over the damaged sheet metal and call it done. The boat is bare aluminum now but I will paint it after the repairs are made.

The Alumacraft logo with "Queen of the Waterways" is still good on the stern sides but will be lost if the boat is painted. Does anyone know if restoration decals are produced for Alumacraft of that era?

I would like to hear some comments, cautions or ideas on the proposed work. The boat has immense sentimental value and was the source of lots of enjoyment for our family.

Thank you

Tony Mig.
 

tashasdaddy

Honorary Moderator Emeritus
Joined
Nov 11, 2005
Messages
51,019
Re: 1957 Alumacraft repair

check the phone book for decal and print shops. also there are some on line, i had some done, was around $50. get someone to hold 2 measuring tapes, 1 under the logo horizonal, and one vertical. Take several pictures. this gives them the dimension to work with, for there computer program.
 

sdunt

Petty Officer 1st Class
Joined
Sep 11, 2005
Messages
389
Re: 1957 Alumacraft repair

The origional 57 electric start Bigtwin 35 Evinrude is Smithsonian clean and runs great.

I am now considering cutting out and straigntening the bent top rail, and damaged sheet aluminum and welding in new material.

Great to hear of other mature outboard owners out there. If you haven't found 'max's' columns, you will throughly enjoy reading about how to maintain that Big twin http://www.duckworksmagazine.com/07/columns/max/articles.htm

As for repairing the boat, could you not do the auto body man thing and straighten it out with out cutting the panel off and reattaching it after wards?

You should be able to rent the hydraulic rams and air bladder tools at a good rental yard to help straighten the rail.. Just feel sad thinking of having to cut into such a classic boat..
 

barblemme

Recruit
Joined
Nov 12, 2009
Messages
1
Re: 1957 Alumacraft repair

Do you have a picture of this boat. A friend is trying to find out exactly what he just bought we know its 1957 and was told it was Johnson Alum craft.
I have tried but have found not one like it in research

Thanks Barb Lemme
 
Top