Update; Got the alternator fixed. It was the rear bearing. Had to get a new rotor, bearing and slip ring assembly and a new front bearing from Crowley Marine to rebuild this one. The brushes were nearly new still. Lots of outfits showed a one wire replacement for the Prestolite ALK 6222Y. Namely This one:
https://www.*****************/newpart...?pnum=ARC40152 But in this case it wouldn't fit because the alternator mounts in a big cast iron housing where the pivot and slot are fixed. And that one is a half inch larger between the bolt holes, quite a bit larger overall and almost twice the output.
Lowered the float level in the carburetor almost a quarter inch. The port side is fine now but the starboard side still has an issue. Still slobbering all over itself. Must have something stuck in an air bleed.
I got to looking at the outside of that rotten spot on the port side and found a quarter sized hole in the plywood right at the water line. The plywood on the hull sides is supposed to be only 3/8" thick but that hole looked about a half inch deep!

Desperately need to lighten that side of the boat!
Still haven't gotten the black water tank out yet. But last weekend I got the head out of the boat along with the fridge and microwave. The head was easy. The fridge and microwave not so much. Turns out they set the fridge in there and then screwed all the framework of the galley cupboard, drawer, sink and countertop right to the sides of the fridge and microwave.


Two dozen screws right through the side of the fridge! :facepalm: I wonder why it doesn't work? Almost a dozen more through the side of the microwave! I'm no expert but I don't think that is the prescribed method! (BTW why would you want a microwave on a boat?)
Anyway it worked. The hole is now a half inch above the water. I'm going to make a temporary patch with some 1/4" and 1/2" Mahogany marine plywood left over from my other project. 1/4" on the outside and 1/2" on the inside screwed together and sealed with 4200 is my plan.
I got the forward bilge pump and switch installed. Went to remove the screw holding the old switch to the bottom plywood. Screwed it out 1/2"...Still in there solid.......Screwed it out another 1/4".....still in there........Ummmmm... the bottom plywood is supposed to be only 1/2" thick... In my minds eye I can visualize an inch of screw sticking out the bottom of the boat :facepalm: . I left it and used it to mount the new switch for now. oy!!!!!
Tomorrow I'll be mounting some cleats in the boat house. (tired of having the boat tied to the rafters) And messing with the carburetor some more. Fun times!
Cheers.............................Todd
Edit, Ok I don't know what's going on with the link I tried to post but anyway it's an Arco 40152.