1977 Thunderbolt 850 compatibility with New merc control box

Sugo

Petty Officer 2nd Class
Joined
Nov 11, 2008
Messages
160
(Motor: Year 1977 , Make Merc, model 1850527) (Control box: Year 2007ish Mercury side mount)
I have been reading posts and looking at wiring diagrams from the 1977 85hp merc and the new merc control box. Looks like it should work however the old motor does not have the 4 gauge 12v lead running directly to the starter solenoid as in examples on much newer motors, it seems to source the power through the harness. (I don't have the old control box so I can't compare the continuities when the key is in the on position.) I read a post that suggested the key switch on the newer control boxes won't work on the old motors. The merc control box I am attempting to us is only 5 years old. What is the simplest way to make this work? I have tried to answer this question by reading other posts however they all seem to be slightly different circumstances.

http://www.maxrules.com/oldmercs/Wiring/1966ona/30.gif
 

carholme

Rear Admiral
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Sep 4, 2010
Messages
4,845
Re: 1977 Thunderbolt 850 compatibility with New merc control box

Are you saying that 1850527 is the engine s/n and is this a four or six cylinder as that s/n is definitely not a 1977?

Gerry
 

Sugo

Petty Officer 2nd Class
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Nov 11, 2008
Messages
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Re: 1977 Thunderbolt 850 compatibility with New merc control box

The s/n is 7101662
 

carholme

Rear Admiral
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Sep 4, 2010
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4,845
Re: 1977 Thunderbolt 850 compatibility with New merc control box

OK, the 185 number is the model number:

MERCURY - ( 85 H.P. (1977 ))
Serial No: 07101662 Model No: 1850527 07101662 is a Canadian built engine.


Gerry
 

Chris1956

Supreme Mariner
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Mar 25, 2004
Messages
28,126
Re: 1977 Thunderbolt 850 compatibility with New merc control box

Sugo, Your 850 should be a 4 coil ADI ignition model. If so, the keyswitch and wiring harness functions will be adaptable to the newer control. The shift and throttle cables should already bolt up. You will need to figure out some way to mate the new electrical harness to the old motor. You can graft the old harness to the end of the newer harness, provided your quick disconnect plug is in good shape.
 

Sugo

Petty Officer 2nd Class
Joined
Nov 11, 2008
Messages
160
Re: 1977 Thunderbolt 850 compatibility with New merc control box

That confirms what I suspected. I will just hard wire it, and not bother with the quick connect. Thanks for the help
 
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