2001 Mercury 60 problem, I need help.

v46dbarton

Cadet
Joined
Jun 1, 2010
Messages
7
I have a 2001 Mercury 60 Bigfoot on my pontoon. It has had a problem for quite some time, but it is usually intermittant. About a month and a half ago, I drained the fuel and cleaned the tank, replaced the plugs, and the fuel filter. I also ran some seafoam in the gas to try and clean out the carbs a little. Ran perfect the first time out. The next time, it ran like crap. It was a little hard to start without opening the throttle up. Once started, it ran up to about 3500 rpms or so and nothing more at full throttle. I ran it across the lake like that for about 2 hours and finally it took off like a boost of nitrous kikced in. It also appeared to be using way too much oil.

I changed the fuel filter again and replaced a broken fuel line with a hole in it and took it out again. This time I took it out, same problem. It never straightened out though. Still using way too much oil.

I took it to the shop and the guy said that there was carbon built up in the system and my problem was coming from using penzoil 2 cycle oil. Don't see how that was causing my problems, but we took him at his word. He replaced the plugs and fogged the motor. I brought it home and disconnected the oil injection to take that out of the equation. I now mix my oil.

I took it out again. This time, from idle to full throttle, it took of strong, but bogged down to about 3500-4000 rpms after just 3 or 4 seconds. Never straightened out. I brought it home and started looking at the fuel system again and found that the fuel line I replaced had a kink where it made a 90 degree turn. I bought a molded hose and replaced that one.

I took it out again. Does the same thing except now when I go full throttle, it comes out of the hole good and holds it for about 15-20 seconds before bogging down to 3500-4000. While it was running at about 4000, i squeezed the primer bulb about 6 or 7 times with no change. Seams like it is getting better, but still screwed up. Also, if I back it down to idle speed for a minute or so and then back to full throttle, same thing. I can rev it in neutral fine. sometimes it starts easy and quick, but other times, I have to keep turning it over and open the throttle before it will start.

I took it back to the mech again. He puts in on the Dyno and simulates the problem. He checks spark and says that all cylinders are geting a spark, but he thinks the stator might be going bad. He didn't have the machine to check the stator, but recommended that I take the boat to the dealer to have it checked. He is dead set against this being a fuel or carb problem.

Sorry this is so long, but any help is appreciated. Is it too big of a project to rebuild the carbs myself or should that be done by a mech. I've done car carbs, but not sure if they are similar or not.
 

1nebel0

Chief Petty Officer
Joined
Nov 28, 2005
Messages
512
Re: 2001 Mercury 60 problem, I need help.

stator is suspect and you need a digital vom meter along with a peak voltage adapter....it can be tested...you don't say if your bulb was hard when you squeezed it because if it isn't you are sucking air somewhere and losing your prime..just my 02...
 
Top