25hp mercury ? won?t turn over with plugs in

VAfan

Cadet
Joined
Apr 3, 2013
Messages
19
The starter stains to turn the motor over with plugs in??plugs out no problem. Starter was rebuilt by local auto shop, new solenoid and all electrical connections replaced.

Starter ?strength? problem or motor problem? No obvious motor problem last time it ran (3 months ago).
 

schematic

Lieutenant Junior Grade
Joined
Jan 12, 2008
Messages
1,102
Re: 25hp mercury ? won?t turn over with plugs in

Have you checked the voltage at the starter motor stud while attempting to crank? Should be 10 volts or better.
 

MH Hawker

Vice Admiral
Joined
Jul 13, 2011
Messages
5,516
Re: 25hp mercury ? won?t turn over with plugs in

First thing to do is polish ever and I mean ever connection. thats is the cause of 70 % of the problems.
 

VAfan

Cadet
Joined
Apr 3, 2013
Messages
19
Re: 25hp mercury ? won?t turn over with plugs in

Thanks for the replies everyone…..great advice….low voltage issue.
Replacing the positive and negative cables from the battery was the solution. I had replaced the connections…..a boat mechanic said cables are sometimes a problem on older boats.
 
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