3.0 starter bolts broken off, pull motor?

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indy440

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Re: 3.0 starter bolts broken off, pull motor?

Ended up not having much time to work on the boat, but I did get in there with a flashlight, mirror, and pick. The broken bolts wouldn't budge.
 

indy440

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Re: 3.0 starter bolts broken off, pull motor?

I got the starboard side bolt out!

The port side is still stuck, and I made a bit of a mess trying to get it out. This is turning into a real headache.
 

indy440

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Re: 3.0 starter bolts broken off, pull motor?

ITS FIXED!!! without pulling the motor!
 

cedarjunki

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Re: 3.0 starter bolts broken off, pull motor?

ITS FIXED!!! without pulling the motor!

glad you got it done...with only a little headache ;P

how did you do it? which method? just for reference for when some else searches... and im curious too :)
 

indy440

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Re: 3.0 starter bolts broken off, pull motor?

I first went at it with a right angle drill and a set of EZ outs. It was impossible to get enough pressure on the bit to drill those bolts, there was just no way to get enough leverage.

On the starboard side I ended up drilling a hole down through the block and into the top of the bolt. As soon as the bit hit the bolt it spun it right out. That was easy. There was no way to do the same thing on the port side. I ended up getting lucky and it spun out with a 3/8 left handed drill bit on the right angle drill.
 

IES99

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Re: 3.0 starter bolts broken off, pull motor?

I knew you could do it. Your solution was not exactly like mine, but similar. Great work!
 

jason32038

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May 25, 2009
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Re: 3.0 starter bolts broken off, pull motor?

Pull the engine it's so easy to do. You can even do it by yourself if you're experienced enough.
 

indy440

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Re: 3.0 starter bolts broken off, pull motor?

im sure I could have pulled the motor. I've removed and replaced many car engines over the years. I was just trying to avoid that, and I suceeded!
 

glennwolf

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Jan 23, 2010
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Re: 3.0 starter bolts broken off, pull motor?

Just happened to me after replacing timing gear set when I went to time it correctly. Sounded so good by ear but I wanted to do it by the book. The long bolt broke while starting with the timing wires jumpered. I will be replacing both bolts. I am going to chop 1/2 inch off the old bolt and make a guide so I can drill straight. Just pisses me off after all the care I took doing the timing gear set.
 
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