90 Hp Force "banging" under power

stevetmbj

Recruit
Joined
Jun 25, 2014
Messages
5
so we took the motor to a repair shop. The mechanic thought it might be the flywheel, which was missing a few teeth and it was replaced, also replaced starter gears/rebuilt starter . No difference :( The motor does not do it unless it is under load/power. just idling nothing, but give it gas and start cruising and spuratically every 30 sec to a min. it will make this "bang" almost like a "backfire" Any ideas or thoughts?
 

Frank Acampora

Supreme Mariner
Joined
Jan 19, 2007
Messages
12,004
Lower unit shift linkage is out of adjustment OR drive dogs on the dog clutch and gears are worn. What happens is it slips out of gear unitil the next dog engages then BANG! It slams onto the transom. Fix it now because the dogs will wear, it will get worse with continued use and eventually the drive dogs will not stay engaged no matter what power level the engine is at.

To check adjustment, put the engine in forward, reverse, and neutral. Mark the lower shift rod in each position. The lower shift rod comes out of the midleg below the transom clamps and lower motor mount. The shift rod travel should be equal in both directions. If not, you need to check the control box, cables and linkage for correct adjustment.

Now, put the control handle in neutral and spin the prop. If the dogs rattle, then it is out of adjustment. You can remove the pin and cotter from the coupler and unscrew the lower shift rod a turn at a time until there is no noise and the lower unit locks positively in both gears. HOWEVER: A better method is the adjust the upper shift rod under the lower carb. It is more difficult but better. DOWN biases the shift linkage toward forward. CAREFUL: A little goes a long way. If you can hear or feel the drive dog dragging on the forward gear, you have gone too far.

If adjustment does not help the problem, the lower unit must be disassembled and the drive dogs dressed to square again. A long job, but way better than buying a new lower unit.

SOMETIMES: Because the reverse gear gets much less use and damage, the dog clutch can be slipped off the prop shaft and reversed--if the drive dogs on the forward gear are not damaged too badly.

AND FIND A BETTER MECHANIC
 
Last edited:

MickLovin

Master Chief Petty Officer
Joined
Feb 18, 2013
Messages
822
Checked your plugs and spark/fuel/compression and what Frank said "FIND A BETTER MECHANIC" and pay a small fee for a manual so you can at least troubleshoot your symptons
 

jerryjerry05

Supreme Mariner
Joined
May 7, 2008
Messages
18,183
Yea don't go back to the mechanic you took it to in the first place.
Probably too late for this: unhook the linkage and go for a ride shift by hand and see if it still does it.
If it still pop's follow Franks directions.
The air screw only affects the slow speed operation. He only has problems when past the slow speed.
 

stevetmbj

Recruit
Joined
Jun 25, 2014
Messages
5
great thanks for the advice guys! will give it a go. Ya we are never going back to that mechanic. When we picked up the motor he had put our really nice prop on sombody elses motor, and he dug around and found a prop to put on ours-of course not as nice and not the same pitch and all. thanks!
 

stevetmbj

Recruit
Joined
Jun 25, 2014
Messages
5
great thanks for the advice guys! will give it a go. Ya we are never going back to that mechanic. When we picked up the motor he had put our really nice prop on sombody elses motor, and he dug around and found a prop to put on ours-of course not as nice and not the same pitch and all. thanks!
 

stevetmbj

Recruit
Joined
Jun 25, 2014
Messages
5
great thanks for the advice guys! will give it a go. Ya we are never going back to that mechanic. When we picked up the motor he had put our really nice prop on sombody elses motor, and he dug around and found a prop to put on ours-of course not as nice and not the same pitch and all. thanks!
 
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