Alpha I Gen 2 lower unit replacement

[badrano]

So I guess I got away easy with today's run compared to things I seen on this forum. The Delaware River had a lot of brush and bits of logs/limbs...of course the one I didn't see was the problem child. I knew I hit a decent size whatever based on the thud, but since there were no signs of any crazy vibrations, I thought I was good.
Got back to the ramp, pulled the boat out and surprise, surprise. Weird thing is that there is no signs of damage to the prop (stainless steel - 1, aluminum - 0). No other signs of damage/cracks on the rest of the drive, bell housing, etc.

Got some questions -
1. Any recommendations for reputable places to purchase a replacement?
2. Is there any harm to continue using the stern drive with this damage? I realize that there may be some performance issues since it's like losing part of a wing.
3. Would this just be a straight up lower unit replacement?
4. Should there be any other concerns?

This was great way to start the season.

 

[achris]

As the missing section is on the 'upward swing' side with respect to the propeller, you shouldn't notice any difference. I would take the drive off, split it and take the lower to a prop shop, or a good aluminium welder. They should be able to fix it up as good as new. (minus the paint job, but I think you can handle that. )

As for continuing to use as is, I can't see any reason not to.

Chris.....

 

[Rick Stephens]

I'd weld that up and finish it up in an hour or so - if you were in northern Idaho. Not a bad thing to repair. Just aluminum.

Rick