Bare Aluminum Hull - need bench seat ideas

jb93

Petty Officer 1st Class
Joined
Feb 21, 2008
Messages
267
It has brackets in place, but I need some input on how to build functional bench seats - preferably enclosure with storage. I need some ideas and pictures. Thank you.

AluminumBoat_zpsc6745e33.jpg
 

carribbean soul

Petty Officer 2nd Class
Joined
Mar 19, 2012
Messages
176
Re: Bare Aluminum Hull - need bench seat ideas

aft one dry storage think boat battery life jackets ect

mid one live well

front one insulated cooler

easy to make with fiberglass or wood just takes patience and some skill learned here or you tube.
 

1FASTLASER

Petty Officer 2nd Class
Joined
Dec 8, 2006
Messages
158
Re: Bare Aluminum Hull - need bench seat ideas

Being as I am in the fabrication industry and boats are my love I would love to be close enough to help you with this. I definately wouldnt use wood. Simply because of the added weight. If you have the necessary resources available aluminum is the way to go. I would suggest .063 aluminum for the seats. Using that the possibilities are endless. You would need to make a template that you could transfer over onto your aluminum plate of the bottom. Then it would be simple. Just figure out what height you would want the bench seats to reach and the width as well. Before breaking the "box" along the bottom where the bench or box sits make sure you add ....I would suggest at least 3/4" tabs placed every foot along the bottom edge that could be heli arc'd to the bottom. After forming the "shell you then could cut in any access ports for storage. Its not difficult if you have the necessary resources available.....the end result will last pretty well forever.... Depending on the use intended for the boat I would put a deck in the front with storage underneath.....a deck in the rear ...again with a rear hatch that would open for access to tank batteries pumps etc and in this rear deck is where I would put in a livewell that plumbs to the rear. The possibilities are endless.
 

jb93

Petty Officer 1st Class
Joined
Feb 21, 2008
Messages
267
Re: Bare Aluminum Hull - need bench seat ideas

Being as I am in the fabrication industry and boats are my love I would love to be close enough to help you with this. I definately wouldnt use wood. Simply because of the added weight. If you have the necessary resources available aluminum is the way to go. I would suggest .063 aluminum for the seats. Using that the possibilities are endless. You would need to make a template that you could transfer over onto your aluminum plate of the bottom. Then it would be simple. Just figure out what height you would want the bench seats to reach and the width as well. Before breaking the "box" along the bottom where the bench or box sits make sure you add ....I would suggest at least 3/4" tabs placed every foot along the bottom edge that could be heli arc'd to the bottom. After forming the "shell you then could cut in any access ports for storage. Its not difficult if you have the necessary resources available.....the end result will last pretty well forever.... Depending on the use intended for the boat I would put a deck in the front with storage underneath.....a deck in the rear ...again with a rear hatch that would open for access to tank batteries pumps etc and in this rear deck is where I would put in a livewell that plumbs to the rear. The possibilities are endless.


I live in the Dallas TX area...any fab shops you know of that I should call? If not, what type of shop should I be searching for in google/yellow pages search?
 

jigngrub

Fleet Admiral
Joined
Mar 19, 2011
Messages
8,155
Re: Bare Aluminum Hull - need bench seat ideas

First I'd put in a 1/2" plywood deck.
AluminumBoatbenchseatspaint0_zpsd736d994.jpg


Then I'd frame the bench out of aluminum angle.
AluminumBoatbenchseatspaint1_zpsd31ce9ef.jpg


Then I'd sheath the 2 sides with 3/8" plywood.
AluminumBoatbenchseatspaint2_zpsa0a30d81.jpg


Then I'd put a nice 3/4" plywood top on the bench.
AluminumBoatbenchseatspaint3_zpse6675741.jpg


This will be a strong and economical build.

Yes, all aluminum construction would be nice... but when you see the price of sheet aluminum you will poop your pants.

You should google sheet aluminum and check prices for a 4x8' sheet, then compare it to 1/2" and 3/8" plywood.
 

Bondo

Moderator
Staff member
Joined
Apr 17, 2002
Messages
71,130
Re: Bare Aluminum Hull - need bench seat ideas

Ayuh,.... Where's the Flotation gonna go,..??
 

Woodonglass

Supreme Mariner
Joined
Dec 29, 2009
Messages
25,929
Re: Bare Aluminum Hull - need bench seat ideas

Bond-o is Spot. on. I would at the bare minimum dedicate one entire box to floatations foam and the others half. Call your DOT and see what they do with their old traffic signs. It makes great aluminum for your boat
 
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