Cooling issues on a 1995 Merc 2.5 Offshore

sciroccin

Cadet
Joined
Jul 5, 2006
Messages
7
Hello all,

Found this forum while researching a recent cooling problem on my 1995 Mercury 2.5L Offshore 200hp outboard. Although I am sure the topic has been covered many times, I was unable to find my answers using the search.

Yesterday I was out on my boat. Temp was great at idle with no alarms, idled out for about 35 minutes. As I brought it up on plane, the constant steady alarm began to ring. One steady alarm - Beeeeeeeeeeeeeeeep! Check my temp gauge and it is just up over 3/4 (usually it stays in the center). Ease back the throttle and the alarm stops, and temp comes back down to the center. Never heats back up at idle. I have great water flow out the back with a 2 month old impeller. Thinking it was a stuck thermostat, I pull both thermostats out of the top of the heads and try running motor without them in to rule them out. Still get same problem when I throttle up.

I called an uncle who has twin Merc 150's as he might have an idea and he mentions poppit's. I cannot identify these on my engine, even though he indicates to me that they should be between the top two plugs on each cylinder head. Instead I see a crows foot type piece holding a rubber plug with a wire on each side. One brown, one blue/brown which I assume is the temp sending units.

Are there poppit's on the engine somewhere? Does this sound like the problem, or can I assume possibly a faulty temp sender? Is there anything else I should be looking for? I plan on replacing the thermostats since I have them out, as well as the temp senders. Any direction and advice is greatly appreciated.

Regards,

-=Rick
 

sleepinin

Petty Officer 3rd Class
Joined
Jun 3, 2006
Messages
77
Re: Cooling issues on a 1995 Merc 2.5 Offshore

http://www.iboats.com/bbboard/bbBoard.cgi?a=viewthread;fid=29;gtid=1104854
Here's a Link to a poppett post on a similar engine. it could be your thermostats, poppett, or water pump. I don't see any reason to change the temp senders. One is for the alarm and one is for the gauge. If their both giving you a overheat condition then their probably working Ok. Do you have a water pressure gauge installed? That can shed a lot of light sometimes on where the problem is.
 

sciroccin

Cadet
Joined
Jul 5, 2006
Messages
7
Re: Cooling issues on a 1995 Merc 2.5 Offshore

Sleepinin,

thanks for the follow up and referral. I will try to track down th poppet valve and see if that helps first. I will also post on that other thread as that seems to be identical to my problem.

Regards,

-=Rick
 

sciroccin

Cadet
Joined
Jul 5, 2006
Messages
7
Stuck poppet on Mercury 2.5L 200

Stuck poppet on Mercury 2.5L 200

Tried pulling out poppet valve today. It appears to be stuck in there. I have removed the water deflector and tried pulling the rest out with pliers but no luck. Is there a secret to removing this thing? It will turn, and that's about it.


Regards,

-=Rick
 
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