I need some help. Overheat alarm only @ WOT.

jim dozier

Lieutenant Commander
Joined
Jan 8, 2003
Messages
1,970
Re: I need some help. Overheat alarm only @ WOT.

First let me say that I have never worked on your kind of engine, so most of what I'm suggesting is in general terms, (like my original post about the head gasket which it turns out you don't have). I know that it is important to keep exhaust out of the cooling water until it leaves the block. Areas where hot exhaust can enter the coolant are:<br />1. At the head gasket, not applicable here.<br />2. Between the water pump and the exhaust housing at the joint between the lower unit and the middle unit. If this area is not sealed properly exhaust can leak over to the water pump and get sucked into the water. Depending on the particular engine, some manufacturers require some sort of sealant there.<br />3. At the gasket beneath the powerhead.<br /><br />A separate issue. Higher than normal water pressures suggest a restriction at some point after the place where the pressure is measured, that is the water is getting in OK but not out OK. I have no idea what the proper water pressure for your engine is. You might try removing the lower unit again and clamping a garden hose on the water tube where it connects to the water pump and checking the flow out of the engine.<br /><br />I recommend again that you get an infrared point and shoot thermometer (Radio Shack $49.99) and find out once and for all if this engine is overheating.
 

johnmoeller

Cadet
Joined
Jun 15, 2004
Messages
12
Re: I need some help. Overheat alarm only @ WOT.

I have read all of this with great intrest since the very same thing is happening to my 89 model 50hp merc. <br /><br />I have resealed my water pump with RTV form a gasket to insure it isn't sucking exhaust gas in. I will test in the next day or so and report back. I did see oil on the gasket of my unit, so this may fix it.
 

johnmoeller

Cadet
Joined
Jun 15, 2004
Messages
12
Re: I need some help. Overheat alarm only @ WOT.

does anyone have a "cheep place" to find the mentioned thermostat sensor, 87-96829a-1
 

Imjus4u2nv

Seaman
Joined
Jun 10, 2013
Messages
57
Re: I need some help. Overheat alarm only @ WOT.

BUMP-
Anyone know if there is an after market replacement for thermostat sensor 87-96829A1? I have been seeing them in the 150-200 range, but there must be an after market application, I cant afford that for a sender unit.
 

oldman570

Lieutenant Commander
Joined
Mar 25, 2011
Messages
1,615
Re: I need some help. Overheat alarm only @ WOT.

If the motor is oil injected and the motor is not getting the correct amount of oil at WOT then it will run hot from not enough oil. You might want to test the oil injection system for proper mix ratio of the fuel/oil being burnt in the motor. Setting the carbs to lean can cause a overheat also. Most of the motors will need at least 1 1/2 turns out for the idle and there is no adjustment for the high speed jets on the carbs. If the rubber balance hoses on the motor are cracked and leaking can cause a lean running and overheat . JMO
Oldman570
 
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minuteman62-64

Lieutenant
Joined
Apr 12, 2011
Messages
1,350
Re: I need some help. Overheat alarm only @ WOT.

You might try lowering the engine a set of holes. Check the prop for nicks. Broken skeg or something on the hull that breaks the water flow. If some air climbs down the lower unit, it will lower your water presure.

I've over-thought things so much in the past that I've (finally) started to look at the simplest things first. At WOT have you looked back and actually verified that water is coming out of the tell-tale?

I had a baffling WOT cooling problem a year or so ago, started checking out a lot of complex issues, then discovered that I had re-installed the motor set on the wrong tilt hole - at WOT the water intake was coming right up out of the water.
 

Richintake

Recruit
Joined
Jan 8, 2014
Messages
1
Re: I need some help. Overheat alarm only @ WOT.

Seems to me it's the over speed alarm since it goes off only at wot and it doesn't seem warm
 
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