impeller replacement

CDRISSEN

Cadet
Joined
Apr 8, 2004
Messages
14
i have a 1989 merc 150 black max xr4 v6. i took it to the shop for an estimate for replacing the impeller, check lower gear case oil levels and tune up. these guys are higher than a georgia pine tree!! they wanted $700.00. is that the going rate?<br /> i want to replace the impeller myself. im going to buy a repair manual tonite. do i buy just the impeller, or do i buy the impeller repair kit? can anyone tell me how difficult it is to do this and are there any special tools required for the job? and any helpful tips would be GREATLY appreciated.<br /><br />thanks :rolleyes:
 

KCLOST

Commander
Joined
Jun 22, 2002
Messages
2,095
Re: impeller replacement

$700!!!!!! What a crock!!!!<br /><br />I really don't know what the going rate is, because I've always done it myself. However I do know that $700 is rediculous.. I would think maybe $150-max...<br /><br />To replace it yourself all you will need is the impeller and a new pump housing gasket (assuming everything else is in good shape).<br /><br />You will need to drop the lower unit. THere are 5 nuts on studs that need to be removed and one bolt that is under the trim tab at the rear. Once the are out the lower unit will drop out. You will have to disconnect the speedo tube at this point to totally get it loose. The water pump is located around the drive shaft and the pump cover is held in place with 4 fasteners of various size. Remove the bolts (or nuts) and pull the housing up the drive shaft. There is an impeller key that fixes the impeller to the shaft, find it and keep it as you will need it later. The impeller will be inside the housing/cover, pull it out.. Next, replace the gasket and slide the new impeller down the shaft and use the impeller key to fix it in place (you will see how it works). Now use some lubricant on the inside of the pump cover, just a little thin oil will work. Slide the cover over the shaft and down onto the impeller. It won't slide over it easily however, you have to turn the drive shaft "clockwise only" and push down on the cover for it bend the impeller blades enough to fit in. Again, clockwise only! After that here is a rubber washer that goes down the driveshaft and sits on top of the housing (forgot to mention that earlier).<br />You must tighten all the fasteners to a specific torque, I think the large nuts are 30 in-lb and the smaller bolts are 20 in-lbs. <br />There is a guide tube for the water pump pick-up. It is white and is probably stuck on the pick-up tube, pull it off and reinsert it into the water pump cover exit.<br /><br />Now you are ready to reinstall..
 

Moody Blue

Captain
Joined
May 24, 2004
Messages
3,136
Re: impeller replacement

Maybe they were going to give you a complete rebuilt lower unit for that price :D The unknown is the charge for the "tune-up". The lower unit work should only be about 2 hours + parts. <br /><br />Its a relatively simple job to tackle yourself. Just pay attention to what goes where when you disassemble the original. You will feel good about doing it yourself and save some money at the same time. I would get the rebuild kit just to be sure. I always end up going back to the dealer several times to get all the pieces I should have bought in the first place.
 

KCLOST

Commander
Joined
Jun 22, 2002
Messages
2,095
Re: impeller replacement

The toughest part of this whole job is the reinstallation of the lower unit... Make sure before you even start removing the lower unit that you keep the motor and shift lever in the same gear.. I always keep it in neutral... This will ensure that you will be able to re-align the shift linkages together properly... If you get them out of gear you will have to start all over... Add a little grease to the top of the drive shaft splines and the shift shaft splines..(just a little).<br /><br />Anyway... I have been able to do this myself pretty easily but it's not simple... <br />Tilt the motor all the way up.. Now insert the lower unit on and you will either be lucky or not. The drive shaft splines may or may not line up with the crank shaft splines.. If they don't you will have to turn the flywheel "slowly" while still pushing up on the lower unit. Using one hand to hold up the lower unit and the other using a screwdriver to help push the flywheel around until you feel that they have "met-up" and you will get it up the remaining inch or so.. But now you have to line up the lower shift shaft with the upper.. It is located at the front. Again I use a screwdriver or a very little curved item to help in this area, moving the upper shift shaft into position.. Once that is lined up it will go up all the way and you can start adding the nuts and slowly tightening everything up... Tighten each linkage equally, so you dont push the nuts on the front of the lower unit into the anti ventilation plate... You will see what I mean...<br /><br />Good luck... and I recommend getting a manual to help you, I've tried to explain the best I can. And a friend to help would be good the first time.<br /><br />Oh, and don't forget about the speedo tube going back in the proper orientation that it was previously.. Just take a look at it before you tear into it to remember... Good luck <br /><br />And let us know...
 
Top