Johnson V8 275 '88, some problems

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Hi all.

I have an V8 275 '88, at least that is what I am being told, an '88 mod.
It had an servo pump and special steering assembly, but since I had an hydraulic setup on the boat that fitted the engine and were working, I took the original system off.

Engine is installed on an Fletcher 21'. Motor sits on an 6" setback bracket from Bobs Machine.

The engine sits a bit low, had an 20" 150 V6 CF on it before, so the bracket is not in the upper holes at the boat. This engine has an 25" shaft and is therefore too far down. I installed it as high as I could on the bracket, but did not raise the bracket on the boat. The cavitation plate is now probably 1-2" below the bottom of the boat, so it needs to be raised. It pushes a lot of water to the sides.

When I bought the engine it had an Raker 14.5x18 propeller. The engine felt very responsive and strong. I had to adjust the throttle cable so I could not get WOT because it would just rev too easily. Did ~40knots at 5-5500rpm. But I did not push it since it felt alot like driving your car in 1st gear, nearly like free revving it. Awesome acceleration and veery easy to pull up skiers though.

Because of this I went and bought an used prop, an Raker 14.5x26. I know this is a big difference, but it felt so strong with the other prop.
Now course the problems started.

There is a big difference. Now the engine had to really work. You definitively need WOT now to push it over into plane. Goes into plane at 2300-2500rpm. I right away felt that it where missing now and then from standstill into plane on a cylinder or two. Once in plane it feels and sounds great. Trying to pull skiers is nearly impossible though, once up it is great, but it has an real hard time accelerating from stand still. WOT gives 4500-4700rpm depending on trim, but I have not measured the speed, but it feels a lot faster...

Running back from the test I felt like there were a lot more white/gray smoke out the exhaust than I feel that I have seen before.
I discovered that when using the warm up idle on the console to rev it, it just feels real weak compared to before. Takes time to rev it up.
The misfiring did seem to be less under acceleration when constantly pumping the priming hand pump.

Then I started to search for errors.

Did a compression test, first I thought about broken head gaskets.
Expected to see an plug with water droplets on it, or mysteriously clean, but they seem ok apart from being soaking wet with fuel. It starts easily cold or hot though.

Warm engine, no throttle, one plug taken out a time. Couple of cyls at 90, a couple at low 70s, the rest at ~80.

I did see that there is an fuel leak that comes somewhere behind the airbox. It slowly drips when running.

The fuel hoses are btw with an hand prime pump at 8mm (5/16) ID, 10mm (25/64" to 13/32") ID fuel hoses the rest of the way. I have heard this engine needs fuel, but it does not seem like it isn't getting fuel at all under acceleration (like it runs out of fuel), but it is working real hard on accelerating. It just feels too weak for doing the job correctly.

I have not checked the ignition advance yet, but all adjustment screws on the linkages for the carbs and so on is like they where when I bought it, and the all start at the right place and stop at the right point.

Last summer I did not use the boat very much since I did an complete rebuild of that Johnson 150 '85 that I own and had on the boat earlier, that helped alot on the performance on that engine, though nothing realy seemed wrong with it to start with.
Now I just hope that I not necessarily need to rebuild the V8 powerhead as well..

Any first thoughts and ideas would be nice to hear..


Fredrik.
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: Johnson V8 275 '88, some problems

Take all the plugs out, redo the compression test and get back to us with the numbers. And make sure it's spinning over good.
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Ok, I will do that today.

But, if I where to be wrong on the distance the cavitation plate is underneath the boat, and lets say it is 3" below. I did not measure it that exactly at the time of install.
How would that effect the acceleration and top speed performance of the boat?

Discussed with a friend and he was pretty sure he saw that the water height on the engine on plane were more like the red line on the pic below, than at the blue one that my 150 was running at, and is probably more correct.. He seemed to remember the water were at the height of a plate on the side of the shaft bolted with 4 bolts at each side, so I guess it is like the picture.
The picture is just taken from the net, not my engine install.
untitled.JPG
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

fdal from what i was just reading not five mins ago you really gotta ditch that prop .....
if you havent already you WILL kill that v8 they DO NOT like and WILL not take ANY lugging what so ever put the 18 back on it and call it too badass for its own good that engine is rated to run 6250 RPMS at WOT from OMC so its good for that you wont hurt it if you hit the rev limiter so turn it on up untill you find it and prop 500RPM below that youve GOT TO make sure its getting ALOT of fuel or itll burn it up
so no lugging and no lean running and shell last
otherwise ... who knows?
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

and yes the blue line in your pic should line up with the bottom of your hull
bobs machine just came out with a jackplate for one of these and its got 8" of lift might wanna look into it if you cant lift it up anymore than youve got it now its ok to be an inch lower or higher but keep it in that range too high and youll "blow out" too low and your digging

you might squeeze this thing to run a 21p prop but any higher and your lower will crap out and your power head will be right behind it neither like to be over worked and that v8 will work on em for sure
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Hmm, I am a bit confused..
The last owner of the boat had an Yamaha 225 on it. Pretty sure that was an 14-somethingx24 prop.

I know the 275 engine weighs more, so the boat is a bit lower in the water at the rear - but is it really not supposed to be able to turn this 14.5x26 propeller?
Or did you mean to get back to the 18 prop because of possible lost engine performance?

The fresh built 150 v6 crossflow I took off the boat has an 14.25x23 prop and it goes into plane a lot easier, even pulls up skier fairly easy. Again, an much lighter engine weight, but nearly just half the power?? I know you need rpm to get the hp out of it, but the V8, and beeing an looper should have plenty of torque down low - shouldn't it?
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Ok, update..

I installed the 14.5x18 prop again. It started to rain heavily, but I had to try.
It seems about the same to me as it was before. Good acceleration, into plane pretty fast (at least compared to the 26p prop), and does 5500rpm like the push of a button when acceleration from 3000rpm. Did not push it, sure it will do more rpm.
Not a single misfire. At least there is not enough wrong with the engine to affect the needed performance for using this prop. The other 14.5x26 prop puts engine under enough resistance that it will have to work hard enough that some errors definitively shows..
Still felt a bit rough on idle, so will go through the carbs, see if there is anything obvious to find.

I will check for fuel leaks this weekend and install new hoses all the way. Try to find a way to get rid of the manual prime pump.
I guess it is possible that the engine works hard for a longer time, so it does not have sufficient fuel delivery any longer with the 26p prop during acceleration.

I will also try to raise the engine. Maybe the 18p prop get enough rpm, and therefore generate more power that it overcomes the drag of the engine beeing far to low in the water. Or just does not go fast enough that it affect it enough to slow it down. The drag has to be real high, I guess there is an reason for the sharp edge on the lower housing.... Now water is hitting much higher, not so sharp edges at all, and I get water that constatly splashes up from the back of the boat and up under the engine cover.. Will be surprised if the engine do not pick up some rpm after lifting it, still using the 26p prop.

Hopefully lifting the engine will also change a bit on how far it kind of dig down into the water before it pushes the boat over into plane.

I also have an 100L fuel tank specially made for the boat at the back, made of stainless steel, so it is quite heavy itself, + fuel.
Will try to mount this in the front of the boat - will help in weight distribution and will help the acceleration into plane for sure.

Will also do that other compression test to see if there is an difference with all the plugs taken out and a freshly charged battery installed.

Will see if I can get hold of new plugs - this will also show under high engine load if there is anything wrong with them I guess..

Still a bit of white and gray smoke.
I am sure it have to do with how much the engine has to work vs the amount of water getting in, but shouldn't I have felt the misfiring due to water still, even using the low pitch prop if the headgaskets where blown?
 

wilde1j

Vice Admiral
Joined
Apr 15, 2002
Messages
5,964
Re: Johnson V8 275 '88, some problems

The engine should be propped to turn 5800RPM + @ WOT. The 26" prop will kill the engine as pointed out above. Lose it. It may turn out that you will need a little more pitch when you get the depth right, but leave the lower pitch prop on until the depth is correct.

The AV plate should just be dry on top @ WOT when the engine depth is right. You will also pick up some top speed and RPM when the depth is right.
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

the yamaha you speak of probably has a different gear ratio in the lower unit and therefore can turn a bigger prop so no comparison there totally different scenerio
what kind of boat do you have it on? whats a fletcher 21?
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Thanks guys.
Nice to get some pointers - like the gear ratio - never thought about that, haven't seen any numbers or data on it but I guess this is different on the 150 v6 as well, so kind of hard to compare those as well.

Now it easily turns 5700rpm, but the engine being so low kind of steer the boat too much, have not liked testing at these speeds - and, as said many times already - the engine feels like it is not working at all, a minor throttle change give a big rpm change when cruising at those high rpms, so I thought an "bigger" prop was required - I guess there is something in between what I have done..

But, in theory, if I made some changes and made it run 5500-6000rpm WOT with the 26 prop, there would be no problem using it? If acceleration felt ok, no misfire and so on? The WOT rpm totally decides if an prop is wrong?

As far as I have been told, it is an Fletcher Arrowshaft 21'.
Untitled3.jpg
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

Thanks guys.
Nice to get some pointers - like the gear ratio - never thought about that, haven't seen any numbers or data on it but I guess this is different on the 150 v6 as well, so kind of hard to compare those as well.

Now it easily turns 5700rpm, but the engine being so low kind of steer the boat too much, have not liked testing at these speeds - and, as said many times already - the engine feels like it is not working at all, a minor throttle change give a big rpm change when cruising at those high rpms, so I thought an "bigger" prop was required - I guess there is something in between what I have done..

As far as I have been told, it is an Fletcher Arrowshaft 21'.
View attachment 97556

thats a bad *** set up dude - i want one ....lol:D
but back to your questions :
you said before with the 26"pitch prop it would turn 4700 rpm wide open unloaded right? so now we have a base line ....
you need AT LEAST 1100 rpm so if you take that 1100 and divided by 200 you get 5.5 right? convert that to inches and subtract the that from the 26" pitch and youll come up with 20.5" and that should be your ideal pitch

like stated before keep it turning high and youll have no problem
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Thanks for that prop estimate.
This may seem just basic stuff to you guys, but for someone like me that have no real experience in this, something new to learn everywhere it feels like..

Back to the drag created by the engine being mounted too low.
1) Just raising it so that the anti-vent plate is at the correct height, wouldn't just that affect acceleration, because it changes how much the engine digs into the water before going back down into plane? No matter 18 or 26 prop.

2) The water that is hitting way too high on the shaft, down lower were the water should be hitting it is a lot thinner, cutting the water a lot better. This have to create some sort of drag, it will add "boat weight" that the engine will have to push through the water. Look at the red line on the first attached picture..
Anyone that have any information on how much I can expect this to affect performance?

With the 26p prop it did 4700rpm WOT. Can't I expect the rpm to rise at all when the engine is higher "out of the water"?
Acceleration from say 3000-4500 is actually quite good, it cruises at 3500 with very little throttle. So, if it were to make 6000rpm WOT, it is according to what I am being told to test for, an specific rpm at WOT.. Sorry, but I have a hard time swallowing this ;-)

I am very curious about this. Maybe I after some changes could use the 26, or maybe an 24 for cruising and speeding. Then the 18 for watersports and fun?
It only took me 5mins to change prop..

Attached is an another picture of the boat.
Untitled2.jpg
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

nope stick with the 18 and the 20 or 21 pitch for speeding like ive said before if you lug this engine youll kill it .... its built to turn LOADS of rpm with very little resistance remember its a two stroke and the opperating rpm is 2-3 times what a car engine is AND more than any other motor two strokes make torque though high rpm

yes if you raise the engine up youll gain speed and no the rpms will not come up with the engine higher
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Ok, now we have some progress..

Started today looking for fuel leaks, so I took off the airbox, started the engine and after 10-20secs on idle it started to leak fuel out of the small "pipe" from one of the carburettors.. (See attached picture)
So I unscrewed the drain plug, took the jet out - blew through it. Not sure if there were an water pearl there, or if it where just fuel, but I did not see straight through it before I blew at it. I guess something happened about the same time as I switched prop.

Will take all the jets out and see if there is something else that needs cleaning.

Now I sounds much nicer at idle, the acceleration is back to really awesome again, and it easily did 6100rpm, pretty much like the push of a button from 3500-6000.
It now feels like I can take the whole neighborhood out for waterskiing again.. :D (or rip the back off the boat..)

Will try the 14.25x23 michigan alu prop that sits on my 150 V6, see how that turns out. What should I expect going from a 14.5x18 raker to a 14.25x23 michigan alu?

Hopefully I will be able to raise the engine tomorrow. I will maybe need to drill new holes in the setback bracket to be able to get it as high as it should be.
untitled4.jpg
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

be careful if your unable to hit 6k rpm with that prop its lugging it

have you got a good fuel water seperator (like a racor ) on the boat ? if not you REALLY need one as fuel shortages and lugging are the number one killer of these engine and believe me you dont wanna be tearing this thing down as 90% of the parts for it are NLA
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Well, just back from testing a bit again, tried to hold WOT for a couple of secs to read rpm. Took with me the gps.

6280rpm (hitting the limiter) with the 18p.
It does 85kmh / 46knots / 53mph, no speed changes if you move the trim.

With regards to the parts. I have seen pistons overbore and head gaskets available. Anyone knows if some of the rod or crank bearings or crank seal rings are the same for some version of the v4 / v6 and the v8?
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

thats pretty darn fast there id say you could go bigger if you were hitting the rev limiter
try out the 23 you have and see where youre at wont hurt it to do one WOT run

youd have to look at marineengine.com for the same year v4, v6 and v8 if the part numbers are the same then that part is available.... the goal here is to not have to do that sorta stuff though

make sure you fix any fuel leaks as soon as you find them

why do you say its scary running that fast? are you porpoising really bad or something?
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Back from a bit of testing today. Used the gps again.
Used the trim to find the optimal speed, but as said the 18p do that numbers no matter using the trim..

6280rpm 46knots 53mph Raker 14.5x18
5300rpm 47knots 54.6mph Michigan Alu 14.25x23
4600rpm 46.3knots 53.44mph Raker 14.5x26

I do not know, it seems to me that installing an 21p prop will do no good at all. Because the engine seem to produce enough hp/torque to make the boat go exactly the same speed at so different rpms.

I will buy an lift later this month. I can not understand why this is cant be the boat itself, the drag of the too low mounted engine has to have something to do with it..
 

levi_tsk

Ensign
Joined
Dec 26, 2010
Messages
907
Re: Johnson V8 275 '88, some problems

go with a 20 itll probably be the same speed but it looks like itll have the engine right were it needs to be should put you at 5850 RPM and youll keep your hole shot

as for what youve said about same speed with different props boats have whats called maximum hull speed and unfortunately no amount of horsepower will over come this so 55 mph might be all youll get but you CAN play with the height of the motor to gain speed with pretty good results

so where did you say the cavitation plate was on the boat? is it even with the bottom of the hull?
 

fdahl_009

Seaman Apprentice
Joined
Jul 25, 2009
Messages
32
Re: Johnson V8 275 '88, some problems

Ok, thanks.

The plate is now probably 2-3" under the bottom of the boat.
I thought of starting to drill new holes in the set back bracket now installed on the boat, but I will install an lift instead, then it is much easier to play with the height and get it correct, instead of having an static installation. And the job taking the motor on/off the boat isn't at all like an 5min job..
 
Top