Link and Sync

Thompy_04

Petty Officer 1st Class
Joined
Jun 16, 2004
Messages
216
Shew, long time away from here... feels good to be back. Just started breaking out the fishing gear and boat to get things started for the summer. Got a 1960 Johnson 18 HP here, and did alot of work on her last summer and into the fall. Ran outta time at the end of the year, gets cold here quick, and couldn't finish things up. Poor midrange is the prob. I know its gotta be a link and sync problem, because everything else checks out great. WOT runs great, and idles farely well. Sounds like its running a little on the rich side at idle, because it won't idle very high. I know its gotta be a link and sync because i've been through everything else! Need some help on this, the ol' Seloc manual is a little hazy in this department. Thanks guys.
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: Link and Sync

The Seloc manual is beyond hazy in this section. I wish they would decide which side of the boat is port and which is starboard. :rolleyes: <br /><br />This one isn't too bad though. Hook a piece of wire onto the carb's throttle shaft somewhere so you can exagerate it's movement. This step is really important 'cause it's almost impossible to tell. Now starting at idle (engine off) advance the throttle until the wire on the throttle shaft just moves. Look up at the little roller that follows the cam ('ramp') bolted to the magneto plate. The little mark on the cam should be at the centre of the roller. Some cams have two marks and the centre of the roller should be between those marks.<br />If it's not, loosen the bolts that hold the cam on (a little 1/4" crecent wrench is handy for this) and swing the idle end of the cam in/out to suit. Tighten the bolts and try again.<br /><br />Totally ignore picture 6 (it's wrong), and wonder about pictures 5, 8, 12, 16 and 3. <br /><br /><br />Good luck, and if you need any clarification just ask!
 

Thompy_04

Petty Officer 1st Class
Joined
Jun 16, 2004
Messages
216
Re: Link and Sync

I somewhat got what was the manual was saying, but like I said it wasn't very clear. I see clearly now though, I won't get a chance to work on it for a couple of days, because of work, but I'll dig in as soon as possible. One more thing, how in the heck is it possible to get a tool into that TINY space to loosen the bolt!
 

G26

Cadet
Joined
Jun 9, 2005
Messages
26
Re: Link and Sync

Very concise description, Paul. Thanks.<br /><br />I have a 1980 Johnson 4.5hp that I believe needs this treatment. It will idle fine by just giving the throttle the *slightest* turn, and I mean *slightest*. Just to where it feels like you've taken up the slop in the linkage. Otherwise, it idles too low and soon stalls. Low speed adjustment is as good as I can get it - I'm pretty sure I'm fighting a link & sync problem. Watching the roller while it's running, I recall idle being perfect when the roller is right on top of the mark you referenced.<br /><br />Can't wait to give it a try. If it's that easy, how come there aren't more posts regarding the exact process? While searching, I didn't find much that was helpful. Paul's instructions are very clear to me. They might be over-simplified (I don't know), but it's enough for me to go on.<br /><br />Thanks, Paul.<br />Brian
 

Paul Moir

Admiral
Joined
Nov 5, 2002
Messages
6,847
Re: Link and Sync

I've got to agree that's a pain to adjust. On later 18hp engines they made it much easier.<br /><br />G26, I think the reason you don't see link & sync procedures is that they're different for different outboards. For example, I believe on your 4.5 the adjustment is made so that the throttle just begins to move when the line is just to the right of the follower. That's a guess though since I don't have the spec handy. I have no idea how you make the adjustment though.
 
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