lower unit mercury 1986 35hp

seachief

Recruit
Joined
Jun 17, 2001
Messages
2
I have removed the bolt located under the trim tab and the bolt located under the anti-cavitation plate and loosened the two nuts located on the side of the gear housing but the lower unit will not drop more than about one half inch. I hace used a block of wood and a hammer but was not able to cause the lower unit to drop at all. I have been told by a mercury service center (over the phone) that it is possible that the drive shaft has corroded into the block and must be cut in half to drop the lower unit then sent to a machine shop to have the drive shaft press out. This engine has never been in salt water and there is no indication of corrosion or rust anywhere on the motor. The engine had not been started in three years but after changing the fuel pump the engine runs well. I noticed there was no water coming from the "tell-tale" so I decided to replace the impeller. I have not been able to get the lower unit off and I don't want to cut it off before asking help from the experts out there. I'm sure the splines on the drive shaft could be twisted but is there anything I could try before cutting the drive shaft into?
 

vincent2

Cadet
Joined
Jun 13, 2001
Messages
8
Re: lower unit mercury 1986 35hp

check shifting rod ,you dont tel about it ?<br />i dont believe we have to cut shaft,i never<br />see that in 40 years , but it possible.
 

seachief

Recruit
Joined
Jun 17, 2001
Messages
2
Re: lower unit mercury 1986 35hp

I took several oak wedges (4) and kept forcing them in the small seperation between the lower unit and main body, after a couple of hours I was able to get the lower unit off. Today I will install lower unit and see if I have water flow. Thanks
 

frankdel

Cadet
Joined
May 18, 2003
Messages
12
Re: lower unit mercury 1986 35hp

Im haveing the same problem. 1985 35 hp mrec. <br /> Ive been using wedges and now have it hanging upside down and soaking with penetrating oil.<br /> I havent disconnected the shift rod linkage behind the carb yet because theres still play in it and it a bugger to get to. Am I missing a step here or is this thing just froze on? Thanks.
 
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