MCM 260 Engine Troubles

Stamey

Petty Officer 1st Class
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Aug 7, 2010
Messages
286
This is a 1986 Wellcraft Nova II, with two MCM 260, 350" engine in it. It has 2 Perko battery switches which are wired so that on the "ALL" setting the alternator on one engine can charge the other's battery. Yesterday I initially had both batteries set on "1", so neither engine's electrical system could see the other.

The port engine ran fine at first, but after about 45 minutes running about 3500 rpm it gave out. It sputtered and did not want to restart. I did noticed if you gave to too much throttle the RPMs dropped a bit, like it wasn't getting the right amount of fuel when you opened the secondaries, but I backed off the throttle and it perked right up. After moving along with one engine, at about 5mph, for 10 minutes I tried the port engine again and it fired right up and ran fine. I checked the fuel screen in the Quadrajet when we made it to dock and it had a little bit of trash in it, but nothing that would restrict fuel flow.

After reassembling and letting the boat sit for about 30 minutes, we took it back out and the engines performed flawlessly for an 11 mile run down the lake and back, at 40-43 mph. We stopped at an island for a few minutes we needed to go pick up another passenger so I went to fire up the port engine and it didn't want to start. I started the starboard engine and idled away from the island. About 3 minutes later I tried the port engine again and it fired right up and ran fine all the way back to the dock, about 5 miles. We cut the engines off at the dock so passengers could make pit stops and refill coolers then tried to set off again.

This time the port engine did the same thing, not wanting to start at first, but started after the starboard engine was running for a couple of minutes. Once we got out of the no-wake zone and tried to give it some throttle, the port engine sputtered and died. Attempts to restart were fruitless so we idled back to the ramp.

Here's where the electrical system background above comes into play. Once we tied up I tried the port engine again and this time it fired, except the starboard engine cut off. I restarted the starboard engine and the port engine cut off. This went back and forth 5-6 times with me trying to figure out how one engine, with seemingly separate electrical systems could affect the other engine's running.

I switched both battery switches to "ALL", as if the batteries did not have enough juice in them to start one while keeping the other running (I checked bother alternators last week, and both were putting out 14.3-14.4v). Both engines still did the same thing, neither would run at the same time. Again, I stop and discuss this issue with passengers. I then begin trying to start the port engine and get it running again. I try the starboard engine and it fires, but the port engine stays running this time. OK, all's good, let's go back out. We idle out of the no-wake zone, about 1/4 mile, and when I start to give it throttle the port engine dies again. Cannot get it to restart.

Idle back to the ramp again and look down the carb as buddy actuates the throttle. Seems like no fuel. I have a new water sep/filter on board and replace the filter. This is the same engine I checked the screen on an hour ago. New filter/sep in place we fire up the engines and head back out. Don't even get to the end of the no-wake zone before the port engine quits. Head back in to ramp on starboard engine.

Tie up at ramp (this is a private ramp and no one else was around) and fire the port engine. In neutral both engines run 3000 rpm with no problem, but port engine seems like it doesn't want to idle. Run them at various RPM's, up to 3000, while tied to dock, in neutral, trying to figure if there is a fuel flow problem. No problems with engines running now. Let's try going out again. Put the port engine in reverse to back away from dock and it dies. Will not restart. At this point I gave up and put it on the trailer.
Things I plan to check:
1. alternator voltage. at idle and higher RPM.
2. fuel pressure, at idle and higher RPM.

-Both engines have new ignition coils and carbs that were rebuilt last week. While the port engine has a vacuum leak, from wear on the throttle shaft, both engines were running very well on muffs and for some of the time on the water.
-The engine model is MCM 260.
-The fuel seems to come from separate pickup tubes in the tank and go through separate lines to separate water sep/fuel filters for each engine, and there is an additional fuel screen in the Quadrajet.
-I did not feel like either battery had low voltage because they were turning the engines over just fine, even with all the time I spent trying to start them.

All ideas on the various behaviors I saw yesterday welcomed. I'm trying to get this boat right so I can sell it. I don't want to sell no junk.

Thanks,
Chris
 

Don S

Honorary Moderator Emeritus
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Messages
62,321
Re: MCM 260 Engine Troubles

Have you checked your water separating fuel filters for water? Don't just replace the filter, pour the contents in a clear container and see if you have water. it will separate from the gas and the gas will float on top of the water.
DO NOT reuse a filter after emptying it. That will contaminate the clean side.
Even if you replaced the filters, if there was a lot of water in the fuel tank, it filled up the filters again. If you don't check them, you are just removing water one filter at a time.
 

Stamey

Petty Officer 1st Class
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Aug 7, 2010
Messages
286
Re: MCM 260 Engine Troubles

I did not check for water in the filter when I replaced it. I figured it was like my other separator filters for my diesels, and would catch all water, and when it couldn't absorb any more water it would no longer transfer fuel either. Is this not how they work?

Thanks,
Chris
 

Bondo

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Staff member
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Apr 17, 2002
Messages
71,418
Re: MCM 260 Engine Troubles

I did not check for water in the filter when I replaced it. I figured it was like my other separator filters for my diesels, and would catch all water, and when it couldn't absorb any more water it would no longer transfer fuel either. Is this not how they work?

Thanks,
Chris

Nope, not really....

The paper media will pass water, no problem...

They rely on Gravity to drop the water in the bottom of the cannister, 'n the paper media catches the Crud...
 

skargo

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Sep 14, 2008
Messages
4,640
Re: MCM 260 Engine Troubles

Seems to be exactly how my 260 acted when the water separator was done. Don's advice is spot on I would bet.
 

Stamey

Petty Officer 1st Class
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Aug 7, 2010
Messages
286
Re: MCM 260 Engine Troubles

OK, here's what I did. I had to check the oil pressure on this unit because the potential buyer was concerned about it. It turns out it is a faulty sender of gauge. I suspect the sender. Anyway, I also hooked up a fuel pressure gauge and some clear hose, so I can see what's going on with the fuel system.
Results are 7-10 psi fuel pressure at all times, pure, clear fuel going through the line, and 31 psi of oil pressure, at hot idle.
I ran both engine at the same time, once I got 2 sets of muffs rigged up, at idle and as high as 3K. Both engines purred perfectly.
If I can get back to the lake this weekend I hope to leave the fuel pressure gauge on there, with the clear fuel line, and see if I can see anything odd going on when the boat is rocking around in the water. I have not seen any type of water in the fuel so far, but perhaps it is happening when the boat gets at a different angle than it has when sitting on the trailer.
Oh, and the alternator on the port engine is charging 14.32v.

Thanks,
Chris
 

Don S

Honorary Moderator Emeritus
Joined
Aug 31, 2004
Messages
62,321
Re: MCM 260 Engine Troubles

Running the engine up with no load is a non test. Did you check the filters for water?
 

Stamey

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Joined
Aug 7, 2010
Messages
286
Re: MCM 260 Engine Troubles

OK, had it back on the lake today. Made another run down to the dam and back, about 11 miles. After we stopped for a few minutes it began acting up again. This time I had a fuel pressure gauge on it and clear fuel line, so I know what was going on in the fuel system, and there was no problem there.
Turns out the brand new ignition coils are breaking down from the heat. One worse than the other. At one point neither engine would run, and I propped ice from the cooler against one of them to help it cool down quicker and it ran again, until it heated up. We ran it back to the ramp with the engine cover open to help keep it cool in there, and just barely made it. Once back at the ramp we took the coil that barely worked and swapped it with the now dead one and the other engine fired up.

So I know now that my two brand new Accel 8140C ignition coils are having thermal breakdown. These are internal ballast-resistor coils which I though would work with my Thunderbolt ignition, but either they are defective or the Thunderbolt ignition has cooked them. I don't know which.

Thanks,
Chris
 

Stamey

Petty Officer 1st Class
Joined
Aug 7, 2010
Messages
286
Re: MCM 260 Engine Troubles

Installed the old coil and a coil I borrowed off another boat and took it out on the James River Saturday. It ran like a dream. I ran it up and down and put about 70 miles on it. It ran great. Not even a hiccup.

I am still surprised that the two new coils, purchased from two different Autozones, were bad. Another possible scenario is that the coils were not the right application for the Thunderbolt ignition system, but I cannot find enough information to confirm that.

Thanks for the suggestions.
Chris
 
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