Merc 115 Carb Rebuild

Danny C

Petty Officer 2nd Class
Joined
Dec 3, 2010
Messages
124
I have a '81 Mercury 115 "tower of power". Looking to rebuild my carbs but have not decided to do it myself or not. Is there any good tutorials out there for these. I figured there has to be because these engines seem to be so popular but have searched all over the place and cannot find anything. I have rebuild old motorcycle carbs before so I'm not knew to it just dont want to screw anything up and not a fan of syncing carbs.

Thanks
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,129
Re: Merc 115 Carb Rebuild

Danny, a service manual will help, but the carbs are real simple. I assume those are the side bowl carbs? Clean and blow out each passage and jet. Install all new gaskets. Inspect the floats. The orig were foam and can disolve. The replacements are hard plastic and can crack. Replace all that need it. It also makes sense to replace inlet needle and seats. Invert the carb cover and bend the carb levers until they sit parallel with the carb cover. Make sure the little spring on top of the floats is intact.

Initial idle mixture setting is 1-1/2 turns out from lightly seated. Adjust for smoothest and fastest idle in the water and then richen the top carb 1/8 turn and test acceleration. Most of the time the carbs will be set too lean, so continue to richen the carbs 1/8 turn at a time, top carb, followed by mid-carb and then bottom carb, testing after each adjustment. When you achieve smooth acceleration and reasonable idle (800-950 RPM), you have achieved success.
 
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