Near Disaster

jay_merrill

Vice Admiral
Joined
Dec 5, 2007
Messages
5,653
Re: Near Disaster

I found one of the sheared pieces of the swivel bracket eyes in the boat today. There wasn't much grease in it, which is my bad, but the bracket was not frozen at all - it tilted up with no effort other than what would be expected, given the weight of the motor.

What I noticed in particular, is that this casting looks like it was poorly designed. If you look at the piece, it is obvious that the grease channels result in a reduction of material to resist shearing from excessive loads. It just looks to me like there are built in weak spots.

I also noticed a brown spot just under one of the grease channels - see the bottom right corner in the photo, below. This bracket is cast aluminum, so I don't believe that is corrosion (aluminum corrosion is normally white), but it does indicate that there was a void in that location. It appears that something was able to seep into a crack in the piece, thus discoloring it.

After talking with my local BRP/OMC shop, and surfing shop.evinrude.com, I believe that this swivel bracket assembly was also used on OMC triples prior to 1972. This means that the 1968 & 1969 55hp motors, and the 1970 & 1971 60hp motors, will have the same potential for breakage. There are also other OMC motors of this vintage that have a similarly designed swivel bracket. For example, the 1972 JonnyRude 50hp motors have different transom brackets (with screw type clamps), but the swivel bracket is similar to the 65hp piece ... including the grease channels in the eyes.

Just as a "safety bulletin" to my fellow iboaters, if you have any one of these motors, I recommend caution in this regard. Frankly, inspecting the brackets for existing cracks would be difficult, without putting the motor on a hoist and removing the tilting bolt, but whatever you can check, I would.

Thanks to all for your kind comments. I hope I have returned the favor by providing a little info that might prepare others for the possibility of this happening with their own motors.


DSC_1390.jpg
 

Chris1956

Supreme Mariner
Joined
Mar 25, 2004
Messages
28,119
Re: Near Disaster

Heather, You should bolt that motor to the transom. I had my Fat-Fifity (50HP) motor fall off into the drink since it wasn't bolted down. Not fun!

Jay, Does that transom bracket look to be forged or just cast? Forged has the most strength. Let's hope future designs are forged, if this one isn't.

In any case exposure of aluminum to a salty environment for an extended period will weaken it.
 

45Auto

Commander
Joined
May 31, 2002
Messages
2,842
Re: Near Disaster

Probably better to have the motor bracket break, rather than make it super strong and rip the whole transom off the boat........
 

INJUN

Petty Officer 1st Class
Joined
Apr 29, 2008
Messages
358
Re: Near Disaster

Glad to hear you're okay and you will eventually be able get out there again.

I'm gonna get me one of those inflatable pfds and wear it.
 

jay_merrill

Vice Admiral
Joined
Dec 5, 2007
Messages
5,653
Re: Near Disaster

Chris, I would say that the part is cast. As I understand the forging process, you would not have the tiny air bubbles apparent in the sheared part that this one does.

Good news to report - I have already found a NOS part at Sea-way Marine in Seattle, for $85.00. I'm going to order it in a few minutes, and should have it by next week. I'm going to have to pull the powerhead, however, because the top mounting point used bolts, not studs. That means I have to gain access to the inside of the exhaust housing adapter. Oh well, I guess I am going to learn a little more about this motor!
 
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