oil injection removal '85 merc 150

dadgummit

Petty Officer 3rd Class
Joined
Dec 30, 2006
Messages
96
what are the steps necessary to remove oil injection on an '85 merc 150 v-6?
 

WillyBWright

Fleet Admiral
Joined
Dec 29, 2003
Messages
8,200
Re: oil injection removal '85 merc 150

You need part number 43453 if it is available. That retains the pump driveshaft bushing and plugs the hole where the pump mounts. Then remove the oil components and the warning module. You'll also need to remove the fitting that the oil tank pressure hose attaches to and plug the hole in the block.

Order three stickers (37-818029 1), one to mount near the fuel fitting on the motor, one for the dash, and one near the fuel fill fitting on the boat. They'll alert the operator that the gas needs to have oil added. One frequent problem we see here regards the infamous "brother-in-law" that forgets to add oil to the gas and roaches the motor.

You should probably replace the fuel lines where the fitting for the oil T's into the fuel line with a single piece of fuel line.

I don't typically advise removing it, but I understand your concern considering the plastic drive gear in a 20+ yr old motor. As they begin to fail from wear, they still turn, but skip a tooth on occasion. The rotation is adequate to satisfy the motion sensor for the warning system. But it gets worse and pumps inadequate oil eventually and the motor fails. They're really quite resiliant if the motor doesn't overheat and if they get plenty of lubrication. But somewhere in 20+ years, you almost have to have had at least one overheat.
 

chadbenton

Petty Officer 3rd Class
Joined
Jan 22, 2007
Messages
92
Re: oil injection removal '85 merc 150

I pulled the oil pump off of my 88 xr2 today and it had a steel drive gear for the pump. Is the gear on the crank plastic...
 
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