Oil leak

kat-a-tonik

Petty Officer 2nd Class
Joined
Jul 27, 2013
Messages
123
I recently replaced all the seals and O-rings in the lower unit of my FD-20C 1966 20hp Johnson, I pressure checked it and found no leaks, I took out on the water a couple of times and checked and there wasn't any water in the oil, and now a couple of weeks later I was getting it ready to hit the water again and noticed I minute amount of gear oil the bottom of the lower unit, upon further inspection I noticed it was coming from a hole on the left side of the lower unit ( im guessing this is some kind of weep hole ) so I guess I'm going to have to tear back into it, any Ideas of what I might have done wrong
 

bspeth

Senior Chief Petty Officer
Joined
Aug 30, 2013
Messages
758
Above the cav plate,or above the water pump on the exaust housing?
 

bspeth

Senior Chief Petty Officer
Joined
Aug 30, 2013
Messages
758
Sorry Cat,Im not aware of that hole,but you could pressure test it once more and see.
 

kat-a-tonik

Petty Officer 2nd Class
Joined
Jul 27, 2013
Messages
123
I looked it over again this morning and this afternoon and there wasn't any more oil on it
 

kat-a-tonik

Petty Officer 2nd Class
Joined
Jul 27, 2013
Messages
123
No Title

Ok guys I have a mystery on my hands, as stated I recently I replaced the seals in this lower unit and am seeing oil seepage coming from the small hole in the picture, its not much it takes a couple of weeks of sitting for it to even have enough to drip off of the bottom of the gear case.
I have had it out on the water a lot and no water is showing in the gear oil.
I did a pressure test on the unit and there is air leaking from this hole and nothing from any of the seals.
I tried probing the hole with a fine piece of copper wire but couldn't get the wire to go only about 1/16 of an inch into the hole, I even tried to shine a light into it and couldn't see the light anywhere in the lower unit.
Does anyone have any Ideas about what is going on.
 

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