Re: Re-assembled outdrive not shifting
How bad was the old thermostat?
This is typical with these engines....
2 possible causes at this point...
-1 New thermostat installed upside down -- spring section goes down -- if you installed it with the spring up, then it will never open.
(The spring gets tighter and looser with temperature -- hotter = open The spring has to be on the hot side to make the thermostat open)
-2 Engine water circulating pump shot -- i had this problem with my boat about 10 years ago -- kept getting hot, drive water pump working great, finally pulled the engine water pump (like the water pump on a car engine -- but do NOT replace it with one meant for a car!!!) and the fins were totally corroded off!! New pump fixed that quick and easy!
Either way, I'd wager that the top of your manifold is HOT, but the bottom is nice and cool -- the bottom is water cooled, the top is not.. A hot block will transfer heat to the manifold..
Hope this helps