Really awesome restore examples

erikgreen

Captain
Joined
Jan 8, 2007
Messages
3,105
Hey guys.. I'm sure a lot of you have seen these (and I think I've posted one or two here, or seen them posted) but every so often I find a restore thread on a bulletin board other than iBoats done by someone who is a master at this stuff, and/or is naturally talented.

The threads are too good to miss and very inspirational - they're on a level of complexity with Oops' hull extension work.

So here are three links I think anyone interested in boat restores here should love.

The first one is from bateau.com... their in-house specialist and an assistant do a total rebuild on a 22 foot Aquasport "flatback" from bare hull on up for sale - there is no wood in the final product. Very little of the original boat is left. They later turned this thread into a tutorial for their site, but I'm linking here to the original thread.

Bateau - Aquasport rebuild

Techniques to learn here are:

  • Proper cradling and support of a hull to avoid warping
  • How to work with non wood core materials - foam and honeycomb
  • Fairing processes, including tricks to get fair edges
  • incidental molding of small parts... hatch gutters, brackets, etc
  • Full transom replacement, inside and out w/skins
  • tabbing and fillet work
  • monocoque construction
  • center console mounting
  • Use of paint with non-skid

Secondly, there are two threads on ClassicSeaCraft that are amazing if you haven't seen them (or even if you have).

First thread - 20 footer

They're both by the same guy. In the first one he restores a 20 foot Seacraft sf, just about from nothing. He does most of his parts and work DIY style, IE instead of buying a plastic hatch with hinges, latch, and frame he molds his own frame and hatch. Stuff to learn from this one:


  • Simple methods for molding hatches and other parts using MDF molds
  • Methods for making preformed panels for decoration and labor savings (faster and less expensive than fairing)
  • How to mold an outboard bracket from scratch including reinforcement
  • top cap removal and rework
  • MANY molded parts done using a "short cut" technique... build an MDF/ply female mold, test fit the mold in place, then form the part.. hatches, deck reinforcements, leaning post, outboard bracket, hatch gutters and a rear cap section, using poly resin 1708 and plywood cores
  • gas tank installation with supports
  • non skid spray liner install with masking
  • Detailed fairing and painting for a mirror finish


Finally, the same guy is starting (two years after the above project) another SeaCraft - this one is a 25 footer I/O with a Volvo drive. Follow along to see more of his techniques:

Second thread - 25 I/O


Just thought I'd share these... the work here at iBoats is first rate, but there are a few other talented people on other boards :)

Erik
 

SBTOM

Petty Officer 1st Class
Joined
Jul 22, 2009
Messages
275
Re: Really awesome restore examples

I agree, that boat was flat out amazing... combined with that 23 footer he's got, I'm jealous of his fabrication skills AND his fleet. The details really put it over the top. Like that inset battery selector switch...
 
Top