Re: Replacing Bench Seats
They're not structurally sound - they've all got cracks in the aluminum in various places, rivets are popping up and out everywhere, and they're noisy as all getout.
OK,, sounds like they need to come out. A number of things to think about.
The seats probably have floatation material inside of each one. Helps to keep your boat from sinking. Good stuff to have.
You should make a plan as to how you want your layout to be. Steering console, front casting platform, rear tiller-steering seat, storage compartments for rods/gear, etc etc etc.
The best place to start for me is what do I want the finished project to look like.
You need to determine if the brackets each seat is attached to are riveted or welded to the hull. You can remove each seat from the hull brackets. Try to leave the hull brackets intact. I would also remove only one seat at a time as these are what help the hull keep it's shape.
You need to decide on how you are going to attach the new seats to the hull brackets. Providing you can save the hull brackets. You can use pop rivets, screws or nuts and bolts to attach the vertical seat boards. If you are going to install a wooden deck, I would do that first and then you can use the new new decking to attach the seat verticals to as well useing L shaped brackets and screws.
If you are going to use only the hull brackets to attach the new seats try to keep the integrity of the old rivet holes as much as possible. This way you can use the same holes for the new pop rivets. If not you will have to drill new holes in the hull brackets for the new pop rivets or whatever fastener you decide to use.
You can remove the old rivets in several ways. The least desireable is to grind off the heads and punch them through. Punching them through will probably increase the size of the hole. I drill the heads off and the entire rivet shaft will usually just push through real easy. Not knowing what size rivets you have, I would start with a small drill bit and work up in size until just the head of the rivet comes off. The secret to drilling rivets out is to take your time, don't lean on the drill, let the bit do the work for you.
Hopefully you will get more replies on this.
I suggest you read through all of the forums on rebuilding. There is a wealth of information here and each person has his own method of doing things. Some other approach may work better for.
Good luck on your project. Post pics.
