Re: trailer bearings going out too much
Sorry - but the service manuals contradict you. I did not say put the nut on figure tight and insert the cotter pin. I said Torque the nut, back it off and then retighten figure tight and back off to the first available slot. Here is what the the Shorelander service manual says.
While rotating the wheel, tighten the spindle nut to a recommended 20 inch pounds (note the INCH pounds -- not FOOT pounds) if your trailer has 1-1/16 x 1-1/16 bearings, or 30 inch-pounds if your trailer has 1-3/8 - 1-1/16 inch bearings. Do not over tighten. NOTE: Your trailer spindle has cross holes drilled at 90 degrees intervals for the retaining cotter key. Look for the hole in the spindle through the slots in the spindle nut. If you can see any part of the hole through the slot in the nut, turn the nut counterclockwise until the next slot in the nut lines up with the cross hole. Insert the cotter key.
If you cannot see any portion of the hole in the spindle through the slots in the nut, turn the nut counter clockwise until the hole lines up with the first slot available in the nut. Insert the cotter key. This adjustment gives you from one-thousandth to ten-thousandths end play which is the tolerance for proper adjustment.
And this is from the Champion Trailer web site:
To pre-load the bearings, install the spindle washer and spindle nut onto the spindle with the hub and bearings in place. Tighten the spindle nut finger tight (until snug) and then with channel-lock pliers or a crescent wrench, tighten the spindle nut another 1/4 turn or about 15 to 20 ft pounds of torque. Now turn the hub five to ten revolutions. This will fully seat the races. Now loosen the spindle nut very loose, then re-snug to finger tight, and engage the nut retaining device. (Some reverse lubricating spindles use a tab washer for the retaining device)
Note that in each case the maximum turn back of the nut from finger tight is the width or distance between two adjacent slots on the castle nut. One quarter turn creates way too much clearance.