Re: Transom Replcmnt WARPING?
I am in the process of doing one right now, it was an older trihull with a Mercruiser drive. The transom was already 3" thick, reinforced with several aluminum gussets to the stringers, and in excellent shape. We are removing the upper half, rebuilding the gunwales as an open boat with a center console and building our own aluminum motor bracket. I will simply fill the hole and glass over the outer, maybe adding an inner layer for appearance since the boat will be completely open. The lower hull is very light, it's actually the first boat I've done that's made with double layer glass with a foam inner layer. It's got no foam below the floor, just a foam filled core throughout the hull. Sort of like they blew in the gel coat and outer glass shell into the mold, then foam, then a second layer of glass making the outer hull about an inch thick but very light. The bare hull only weighs in at about 400 lbs, maybe less and its 17' long by 7' wide. It will be a far better boat with the small outboard than it was with the heavy stern drive. The transom is also far thicker than any I've seen before, it's a single laminated layer of marine plywood, double what the equivalent outboard transom would be. The odd part is that the wood doesn't go all the way to the sides, it stops about 4 inches short on each side. It does have four large stringers though, each attached to the transom via a wood gusset and two large aluminum brackets glassed into the inner layer of the transom. The transom is very solidly attached to the stringers but not at all to the sides of the boat. I will be adding support here whether it needs it or not. I've just never seen a boat made this way before.
The main reason I chose this boat for this project was that it was a mint clean garage kept boat that most likely never saw rain, and the fact that I sold the motor and drive for far more than the boat was worth as a whole.