Re: Transome size?
You may, or may not, be referring to my thread on transom rebuild.
http://forums.bateau2.com/viewtopic.php?f=10&t=19949
The reason(s) I left a 1/2"-3/4" space around perimeter of cut plywood is two-fold:
First is, epoxy/wood & fiberglass flour paste needs to be pushed into the crevice created and then radioused out, because when you wet in fiberglass, it will not conform to a square corner, and it will create air pockets(weak spots). By leaving an opening around perimeter of plywood, when you fill with epoxy paste, you are bonding and sealing plywood ends, existing hull, and newly wetted in fiberglass from future water intrusion.
Second reason applys more to stringers than transom, but is a good rule to follow anywhere on your boat. That is that you should not install plywood where the edge directly pushes against existing hull fiberglass. This creates hard spots that are subject to cracking when boat hull is stressed and flexes during use. Below is a "how to" section I copied from a boat building site that helped me out during my transom rebuild.
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There are two points to pay attention to when installing the stringers in the hull.
There should be no hard spots and the top of the stringers must be in the same plane.
Hard spots are points where a part pushes hard on the hull. (This happens only with plywood stringers.)
This picture shows a frame with hard spot.
Hard spots concentrate loads and are dangerous. They can lead to cracks or hull failure. A stringer should distribute loads evenly all along it's length. The ideal way to install stringers is a little bit above the hull. Builders should start with a stringer that follows the shape of the hull within a 1/4?. They can use small pieces of foam to lift the stringer from the hull and fill the gap with epoxy putty while building the fillet.
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Its' your boat, and you can do whatever you want, but you may want to get some more opinions from people who do this work day in, day out. Thats what I did. Mike