Windshield Build Help Needed

zach103

Commander
Joined
Mar 11, 2008
Messages
2,233
Ok so it's time for my new windshield.... now i got some u channel but im having trouble figuring this all out.. i want it to sit flush .. anyone have any ideas???

P1100493.jpg

P1100494.jpg


hould i just get a thicker piece of aluminum and bend it in the aluminum break to fit?
 

Spinnaker

Petty Officer 1st Class
Joined
Jul 5, 2009
Messages
210
Re: Windshield Build Help Needed

Are you looking to make an Acrylic windshield? If so it is going to be a process you might not be interested in. I have build many Flybridge windshields from acrylic. If you want one piece it is going to be a helluva process for you. If you want to make it in sections it is going to be a little easier but still and a big process. Are you ready?
 

zach103

Commander
Joined
Mar 11, 2008
Messages
2,233
Re: Windshield Build Help Needed

i was going to try the plexi glass.. same idea?
 

zach103

Commander
Joined
Mar 11, 2008
Messages
2,233
Re: Windshield Build Help Needed

where can i get the lexan?
 

zach103

Commander
Joined
Mar 11, 2008
Messages
2,233
Re: Windshield Build Help Needed

i think im going to just go with the the plexiglass from lowes.. now i just need help on how to set up the frame for it
 

Spinnaker

Petty Officer 1st Class
Joined
Jul 5, 2009
Messages
210
Re: Windshield Build Help Needed

If you need to ask about curving the corners just ask. :)
 

Bob_VT

Moderator & Unofficial iBoats Historian
Staff member
Joined
May 19, 2001
Messages
26,066
Re: Windshield Build Help Needed

Zach.... use the yellow pages and see if you can find a glass/plastic dealer that deals with lexan ....... It is far more scratch resistant and much stronger then "plexi".
 

Spinnaker

Petty Officer 1st Class
Joined
Jul 5, 2009
Messages
210
Re: Windshield Build Help Needed

i second that vote lol


Lol,
When you're ready I can help out. If I am going to do it just to show you guys it means I have to buy rubber ply for making a mold for the curved corners.
This will be much easier to do the windshield in sections rather than 1 piece. If doing it in 1 piece I will recommend to try and just find a replacement first.
 

zach103

Commander
Joined
Mar 11, 2008
Messages
2,233
Re: Windshield Build Help Needed

i think i may just talk to a local marina about building me one
 
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