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  1. AEROCOOK

    New to me Honda BF75S shifter stuck

    I just picked up a Honda 7.5 hp BF75S serial # 1705778. I've owned many outboards over the years but this is my first Honda and also my first 4 stroke. I don't know if I'm doing something wrong but I can't seem to get the shift lever to move. Is there a trick to this? Is there a lock out feature...
  2. AEROCOOK

    Is there such a part???

    The fuel pump on my 1966 9.5 Johnson is the type that is mounted directly to the block. I suspect the pump may be weak and I'd like to experiment with a Mikuni snowmobile pump to see if it would work. My question is whether or not a plate with nipple to attach a pulse hose exists? The part I'm...
  3. AEROCOOK

    Plastic straw in crank case J110TLCCA

    I was fogging my 1988 Jonhson 110 (J110TLCCA) and the red plastic straw that fits on the aerosol nozzle blew off and went right into the motor. The piston was all the way on the downstroke so it looks like the straw found a port in the cylinder wall and went all the way into the crank case. Just...
  4. AEROCOOK

    pee hole is this correct with pics ????

    Re: pee hole is this correct with pics ???? Here is a water flow diagram for the motor. It does show some water exiting at the exhaust port.
  5. AEROCOOK

    Fuel pump repair 9.5hp

    I have a pair of 9.5 hp motors, a 1966 Johnson and a 1972 Evinrude, both motors die after 10 seconds or so at wide open throttle. I can keep them running by squeezing the fuel line primer bulb when this happens so it seems like I have a fuel delivery issue. I recently extended the fuel line so...
  6. AEROCOOK

    Where is the tell tale?? 1996 Johnson 4hp J4REDD

    My friend found a 1996 4hp at the local dump last week. I cant believe that someone would throw it away, it is like brand new! After a good carb cleaning the motor is purring like a kitten but we didnt notice a tell tale stream. We intend to replace the impeller as a matter of routine...
  7. AEROCOOK

    1988 Johnson 90 HP issues

    Re: 1988 Johnson 90 HP issues Here is what mine looks like, it's a 1988 110 hp. I made a point of positioning the wires in the same configuration as the pins in the connectors. The second picture is the plug that comes directly off of the VRO pump.
  8. AEROCOOK

    1969 Johnson 9 1/2 hp Trouble

    Re: 1969 Johnson 9 1/2 hp Trouble To get the lower unit off put the shift selector in reverse, remove the four 7/16 bolts. (first pic) The lower unit should drop down about an inch or so, you can then access the 3/8 shift rod coupler bolt. (second pic) Once that bolt is removed the lower unit...
  9. AEROCOOK

    Need help identifying two missing screws on 1968 johnson 9.5

    Re: Need help identifying two missing screws on 1968 johnson 9.5 Here are pics of my 66 Johnson 9.9 (white) and 72 Evinrude (blue). As you can see the 66 has a little fuel hose support bracket that isn't really required and yes, you are missing a screw in the carb.
  10. AEROCOOK

    hood for 1988 johnson9.9/15hp photos needed

    Re: hood for 1988 johnson9.9/15hp photos needed Here is what 1988 decals look like. Your odds of finding a 1988 9.9 Johnson hood in good shape (i.e. no work needed) are going to be limited. I think a can of BRP white paint and some ebay replica decals would be quicker, and cheaper. But who...
  11. AEROCOOK

    Good deal on a couple of old 9.5s but...

    I bought 2 outboards this morning for a hundred bucks each, a 1966 Johnson 9.5 (MQ12A) and a 1972 Evinrude 9.5 (9222M) The motors are complete, unmolested and are in extremely good condition. Prior to actually seeing the motors, the plan was to make one good one out of the two but given their...
  12. AEROCOOK

    1988 15hp used tiller kill switch??

    Re: 1988 15hp used tiller kill switch?? Heres a picture of my $10.00 fix on a 1987 8hp. I no longer have a deadman switch but one could easily be added if required. I did have to drill a hole in the cowl to mount it. $100.00 + for an OE replacement is insane and IMO they are junk, I've heard...
  13. AEROCOOK

    1988 Johnson 110 hp no spark, looking for ignition wiring diagrams, debug steps

    Re: 1988 Johnson 110 hp no spark, looking for ignition wiring diagrams, debug steps Have you tried bypassing the kill switch circuit? Unplug the single wire connector shown in the picture. The second picture shows the powerpack that this wire goes into. Under the insulator the wire is black /...
  14. AEROCOOK

    88johnson out bord 90hp

    Re: 88johnson out bord 90hp Loosen the manual release valve screw and you should be able to lift the motor up. It wont stay up so you will have to prop it up with somthing. Here is a picture, it's on the starboard side recessed into the transom bracket.
  15. AEROCOOK

    1977 Evinrude 9.9 motor cover what other years will fit?

    I have a 1977 Evinrude 9.9 and it's in mint condition except for the motor cover. I'd like to find a replacement for it so I plan on putting a wanted ad in the local classified. I need to know what other model years and HP will fit my motor. The 1974 through 1991 9.9 hp and 15 hp seem very...
  16. AEROCOOK

    1988 120 hp johnson not starting

    Re: 1988 120 hp johnson not starting Here's the correct position of the red lever. These are pics from a 1988 110 crossflow, its a different animal but the primer solenoid should be the same. The other pic is of the idle adjust screw (top) it has a rubber bumper on the end of it. Is this the...
  17. AEROCOOK

    83 johnson 8hp help

    Re: 83 johnson 8hp help Here are some pix of my 1987 8hp.
  18. AEROCOOK

    86 Evinrude Kill Switch

    Re: 86 Evinrude Kill Switch Once you catch your breath after finding out the price of a new one, here's a few pix of my $8.00 fix.
  19. AEROCOOK

    Wiring a kill switch on a 1982 4.5hp Merc.

    I'm looking for help in wiring up a kill switch on a 1982 Merc. 4.5 hp outboard. The motor was purchased used and the switch was missing. I know I need to attach 1 of the switch wires to ground but I need to know where to attach the second wire. Can anyone help?
  20. AEROCOOK

    Merc 4.5 hp starting procedure????

    I recently aquired a 1981 Merc 4.5 hp outboard that I was told "Needed a little work", the seller said it was running but not running well and he had not used it in 3 years. Based upon his description of the running issues, I figured a good carb cleaning was all that was needed so I bought it...
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