1975 Mako I/O CC repower

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
I,ve owned this boat about 4 years. Original power was a 225 hp omc stringer. Spent some time and $$$ trying to make that work ( against some good advice). After stripping a drive shaft two years a go, I decided to
BITE the bullet.

What I started with.

005.jpg


Outdrive/t shield removed

019.jpg


Removed the fuel tank, inspected coal tar epoxied, replaced, refoamed. New vent and fill hoses were installed.

006.jpg


011.jpg


045.jpg


The tank hatch was recored and reinstalled

009-1.jpg
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

Then I had to close in the transom hole to accept new power. The new core is 3 sheets 1/2 AC.
West system epoxy was used for all bonding.

makorepower056.jpg


makorepower059.jpg


makorepower062.jpg


The outer core was then tapered back 3 + in. to lay up the outer skin

makorepower063.jpg


Before installing the core I cut grooves in the old core for the cabosil/resin to key into.

makorepower055.jpg


The layed up outer skin

110.jpg
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

Then the usual fair/sand/ fair/ sand

makorepower001-1.jpg


Primmed

017.jpg


The bilge was cleaned and two coats of marime epoxy paint applied.

112.jpg


111.jpg


The new package arrives........VP 5.0 MPI/SX

MakoRepower071.jpg


MakoRepower074.jpg
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

The Cutout is then made

MakoRepower077.jpg


MakoRepower082.jpg


I made a jig to help keep the through hole straight.

MakoRepower075.jpg


The new core.

MakoRepower079.jpg


The original stringers were about 2 in. short, I fabbed these mounts out of 1/4 SS plate.

makorepower066.jpg
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

The engine is then lowered into the hole for a test fit. The mounts placed, drilled. I made another jig to keep the holes through the stringer straight.

makorepower016.jpg


makorepower014-1.jpg


makorepower020.jpg


makorepower021.jpg


Then after about 8 adjustments with the alignment tool the outdrive was installed.

makorepower018.jpg


This package was purchased complete, throttle, steering, guages, wiring harness, The console was reworked for the new GOODIES.

makorepower009-1.jpg
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

This was the fun part.....she fired right up.

MakoRepower087.jpg


MakoRepower090.jpg


SPLASH DAY

makorepower001-3.jpg


makorepower005-1.jpg


After fishing a couple spots and logging over 2 hours I could open her up.....managed 43= mph on the first run.

makorepower009-2.jpg


Since the initial run I have logged over 20 hrs and had her up to 48.5 MPH. She cruises at 3400 rpm's and 32 mph.

Here is my photobucket album if you care to see more.

http://s43.photobucket.com/albums/e384/lilliselec/Mako Repower/#!cpZZ1QQtppZZ24

I've still got alot of work to do, finish console, remove bottom paint, etc,etc.
Thats all for now.

Wire Knot.
 

ezmobee

Supreme Mariner
Joined
Mar 26, 2007
Messages
23,767
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

Wow now THAT'S a repower! Nice work.
 

Friscoboater

Captain
Joined
Jul 3, 2009
Messages
3,095
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

WOW! You must have dropped some coin for that repower!!!! All new stuff?
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

Thanks guys,

Its alot of fun, but ya'll know that...lol.

As far as the dropping the coin...........NO DOUGHT. I plan on fishing
quite a long ways offshore and there's enough that can go wrong with ANY
package, just FEELS better with new goodies.

Its all relative I've got about 1/3 in her, compared to what a rig this size would cost new.

Wire Knot
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako CC repower

Re: 1975 Mako CC repower

Insatlled a new console

What I started with

console004.jpg



Picked up this console from a fellow mako owner in charleston

consoleold.jpg


Derigged, filling some holes

console006.jpg


Made some sw/guage panels from sheet al. These were painted with the console

console2012-1.jpg


Installed the panels and made a dash lid

console2003-1.jpg


I am 90 % done with the wiring, This pic was a little earlier.

IMG_2869.jpg


WK
 

wire knot

Petty Officer 2nd Class
Joined
Aug 24, 2006
Messages
137
Re: 1975 Mako I/O CC repower

Console is installed in the boat all systems go.

IMG_2867.jpg


I put the breaker panel in the dash pocket, right next to the switches. The VHF wiring has been run since this pic.

IMG_2868.jpg


Thats all for now I'll post finish pics when I get the hatch covers done.

WK
 
Last edited:

Pmccraney

Lieutenant Commander
Joined
Jul 26, 2011
Messages
1,734
Re: 1975 Mako I/O CC repower

From the repower, to the console, to the electrical... All -- Really great work... You should be very proud....
 

74bayliner

Chief Petty Officer
Joined
Aug 23, 2011
Messages
607
Re: 1975 Mako I/O CC repower

I could do that too with 15000 dollars!! very nice
 
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