The clutch dog is spring loaded.---If you remove gearcase in NEUTRAL it likely will go to forward during the work.----That is why there has been so much confusion in the past.----And it will continue to be confusing.----You need to confirm that control and lower unit are in the
Does it matter what position they’re in? Can I just pick one but as long as both are the same?The clutch dog is spring loaded.---If you remove gearcase in NEUTRAL it likely will go to forward during the work.----That is why there has been so much confusion in the past.----And it will continue to be confusing.----You need to confirm that control and lower unit are in the SAME position on assembly !
What’s the best way to get get the lower shift rod to mate?Spinning one way with a rachet sound means the gearcase is in forward. Use a crescent wrench to gently turn the lower shift rod CCW until it clicks into neutral.
I’m having trouble getting the lower shift rod to mate, any tricks to get it in would be appreciated. ThanksIt is best to install the gearcase in neutral, as lower shift rod is in a single position, not a range as in forward. Obviously the control needs to be in neutral as well.
Thanks for the info, I’ve been doing all this but still having troubles in the final step (getting the shift shafts to mate). Rocking the throttle handle, do you mean side to side or front to back? Been doing it alone cause I don’t have any help. ThanksThe best way is to have both gearcase and control in neutral. From my other post:
There is a molded plastic fitting that holds the upper shift rod in place, in the midsection. They often fall into the gearcase where they do not function, or they get lost. If you have this fitting, make sure it is installed in the midsection when installing gearcase. Stick it in with grease or something.
To install the gearcase: Tilt the motor all the way up. lock it up if necessary. Make sure the plastic water tube extension is in the waterpump output. Grease the splines on driveshaft and shiftshaft. Slide driveshaft into midsection. Insert copper water tube into plastic water tube extension. Push and hold gearcase into midsection. Turn flywheel until driveshaft splines mate. Push until shift shafts meet. They may mate or you may need to rock the throttle handle to help them mate. If you don't have the fitting, you may need to use a needle nose plier to move the shiftshaft, from outside the midsection, to help it mate.
Put a nut on the front stud and using only your hands (never wrenches), wiggle the gearcase on. Make sure the upper shift shaft is mated with the lower shift shaft, or it will be pushed up into the lower carb.
Thank you for all that information, I got the gearcase back together and working. I'm now having troubles with the controller. The motor starts really good, idles a little high but when I move the throttle a little into forward position, the engine starts to rev really high and then when I move it back to reverse a quarter, the ide goes down and will stall if I go farther. Any idea what I have done wrong?Disconnect the shift cable at the engine. Now when installing the gearcase, move the shift slider a bit to mate the upper and lower shift rods.
So what I have done is, swapped motor from another boat to my boat and didn’t use the controller from that boat but instead used a quick silver controller I had laying around that I want to use as the controller from other boat is older, It’s all Mercury and I thought it was all the same. Can I do this?Got the Control Cables swapped
Oh I see. So if I swap them too for bottom, it might work then?Got the Control Cables swapped
Ok I know which one is which but when I hook them up it’s really hard to move into either gear, when they are unhooked from the motor, they move really nice. Any thoughts? Thanks!Operate the Control with the Cables off the Motor, the Shift Cable will move 1st, and once it stops, the Throttle Cable will begin to move.