Can not remove flywheel on 62 Evinrude 40hp.

wilde1j

Vice Admiral
Joined
Apr 15, 2002
Messages
5,964
Re: Can not remove flywheel on 62 Evinrude 40hp.

I'm not surprised at all. I remember several posters who suggested welding the flywheel to the C/S to cure the key shearing issue.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: Can not remove flywheel on 62 Evinrude 40hp.

Craziness.

Not as bad, but I just overhauled a 1956 30hp Johnson.

The previous owner must have used a whole tube of 3M 847 on it! Every metal to metal contact was sealed. Took me hours to clean everything once dissasembled.

They even covered the points adjusting screw? Silly rabbits.
 

AlTn

Commander
Joined
Mar 9, 2010
Messages
2,813
Re: Can not remove flywheel on 62 Evinrude 40hp.

you don't realize how tuff that 847 is until you try to scrape/dissolve it off...I guess we could contact 3M for a "releasing agent" suggestion. The only thing I've found that halfway works is O'Reily spray carb cleaner and a rag.
Foxie...not long after I joined this forum I recall a guy cutting his flywheel off with a side cutter/grinder, he cut a pie slice out finishing the cut with a cold chiesel. Note that he had another flywheel to put on. This is the most extreme action I recall reading. Best of luck.
 

outlawfox13

Petty Officer 3rd Class
Joined
May 11, 2009
Messages
96
Re: Can not remove flywheel on 62 Evinrude 40hp.

Well i got to my buddies house and tapped new threads to M8, and set up the puller. I hit the puller with the impact gun for 5 minutes and then used a pry bar and just as i gave it some pressure it popped free!!!!!!!!! I am soo happy!!!!! I am not sure if there was lock tite, but the flywheel and crank was dirty as hell!!!!!! Well she is off now, and the coils look newer, not sure if they are good but im gonna replace em any ways. Well thanks for all the advice/tips, but i think the acetone/trans fluid did it as it appeard to have soaked in, and it was all under the flywheel. Well here is a pic for your viewing pleasure.

utf-8BaW1hZ2VqcGVnXzJfNi5qcGc.jpg


utf-8BSU1BRzAwNjguanBn.jpg
 

64osby

Admiral
Joined
Jul 28, 2009
Messages
6,826
Re: Can not remove flywheel on 62 Evinrude 40hp.

Way to go Outlaw. Perseverance pays off huge. I hope you had ear protection, 5 minutes, that's crazy.

And the coils look good, bonus.
 

Tim Frank

Vice Admiral
Joined
Jul 29, 2008
Messages
5,346
Re: Can not remove flywheel on 62 Evinrude 40hp.

Gotta love happy endings....:)
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: Can not remove flywheel on 62 Evinrude 40hp.

Outlaw, glad you finally got it off. Maybe that ATF and Acetone does work. Off subject. In the pic of your Buddies shop, is that a generator or welder in the back ground ??
 

1946Zephyr

Vice Admiral
Joined
Oct 21, 2008
Messages
5,556
Re: Can not remove flywheel on 62 Evinrude 40hp.

Hell, I wouldn't replace those coils. Those things will probably last as long as you will. LOL I would just give it new points and condensors and call it good. Nice lookin old motor. Just like the one I have :D
 

kfa4303

Banned
Joined
Sep 17, 2010
Messages
6,094
Re: Can not remove flywheel on 62 Evinrude 40hp.

SWEET!!!! Those coils do look pretty good. Hold on to 'em for spares.
 

outlawfox13

Petty Officer 3rd Class
Joined
May 11, 2009
Messages
96
Re: Can not remove flywheel on 62 Evinrude 40hp.

Boobie, it is an old welder with a built in generator. He said it was an old brand that was real good, but they dont make any more cause it would be too expensive.
 

HighTrim

Supreme Mariner
Joined
Jun 21, 2007
Messages
10,486
Re: Can not remove flywheel on 62 Evinrude 40hp.

Why not test the coils, they are likely fine, as is the condensors and points. Quick check with a meter will tell. Let us know if you need help with this.
 

1946Zephyr

Vice Admiral
Joined
Oct 21, 2008
Messages
5,556
Re: Can not remove flywheel on 62 Evinrude 40hp.

Yea, looks like someone just replaced the entire ignition system. Why did you pull the flywheel again?:confused:


That motor is in awesome condition.
 

outlawfox13

Petty Officer 3rd Class
Joined
May 11, 2009
Messages
96
Re: Can not remove flywheel on 62 Evinrude 40hp.

I pulled it cause spark was intermittent on the lower plug. I think points are off, i will look into it later this weekend. Plus i would rather know for certian the electronics are in good order before i took her out on the water(i dont like being stranded).
 

AlTn

Commander
Joined
Mar 9, 2010
Messages
2,813
Re: Can not remove flywheel on 62 Evinrude 40hp.

Congratulations!!..sure makes the weekend brighter!
 

lindy46

Captain
Joined
Nov 27, 2008
Messages
3,886
Re: Can not remove flywheel on 62 Evinrude 40hp.

Glad you finally got that sucker off. Make sure to CLEAN that crank and flywheel shiny clean before re-installing the flywheel. And torque it to 105ft.lbs.
 

boobie

Supreme Mariner
Joined
Nov 5, 2009
Messages
20,826
Re: Can not remove flywheel on 62 Evinrude 40hp.

Outlaw. Thanks for the reply on gen/welder and I thought I recognized it. My Dad had one of those yrs ago and it was a good one. Thanks Again.
 

samo_ott

Vice Admiral
Joined
Jun 18, 2006
Messages
5,125
Re: Can not remove flywheel on 62 Evinrude 40hp.

Nice looking engine! A lot better looking than my '62 Lark!
 
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