Re: Mystery to be solved - reward to whoever gets it!
KWG,
This is a very interesting thread and I hope you've found the problem, it is a quick fix!  So how bad does (or did, knock on wood) your starboard exhaust steam?  I have the same temperature differential and symptoms you mentioned for the past several years.  I have changed my impeller a couple of times during that time, but it's possible I didn't seal the gaskets well.  My starboard side only steams after a hard run, but after idling a while, it goes away.  The cooling hose going to the starboard is much hotter, so I was thinking it had to be something with the manifold, but I learn something new here every day!  Good luck and keep us posted!
P.S.  I'm still interested in the riser gaskets, I have the ones with all the holes per the service bulletin,