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    '96 lund tyee 1850 floor rebuild and foam replacement.

    surprisingly difficult and time consuming. but got them done. now to install them!!
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    building the console front/ sides
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    console front/ sides, and bow side compartments cut and first coat on.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    polished up the side interior rub rails. came out pretty good!!
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    got the rear deck panel installed!! had to paint individual screw heads because i forgot there was a board under this deck. but sandblasted the head and epoxied then painted the heads with a tiny brush.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    also found a great deal!! $50.00! took about ten mins to clean up with some hydrochloride acid hull cleaner.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    got a bit more done!! side panels are built, although i need to iron out some wrinkles, but otherwise good. and installed the rear deck.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    looks good. i had no corrosion, but i did get a few old mounting holes welded up. left some very minor distortion, but it’s all good.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    think i used 6 sheets of plywood, but i am replacing every single piece of wood in the boat. and 2 more 3/4” sheets for the transom. i used 4/5ths of the 80 lb kit. i didn’t get to the foam under the rod lockers, as i found dry foam around them, and i didn’t want to take any more rivets out...
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    glad it helped. hopefully i can get back on this project soon. as usual, life gets in the way. ask any questions you have, and i’ll try to help.
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    Gear oil hose

    should have a nipple for the hose seen here not sure why the pic is rotated
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    new vs old side panel piece and new rod locker door. just waiting for o e more part before i can assemble the side panels and install!!
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    sealing the wood for the side panels/ rod lockers, and the console tops. three coats here, then i can install the vinyl and assemble, and then hook up the rest of the wiring. and install the controls.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    coolant hoses on
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    manifolds on
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    decided to clean up the manifolds a bit. didn’t take a pic in between, but i sandblasted them before painting. used VHT caliper paint. rated for 900f. should be well under that.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    was thinking of brushing on some aluminum coloured paint on the transom, but there is three coats of epoxy on it, so i don’t need the protection, just for looks. it is covered by an aluminum deck when done, so not exposed to uv. bilge area is painted grey, just dirty. might still pint the...
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    wire harnesses ran to console. pretty happy with how it’s looking so far. just have to install exhaust manifolds and build the side panels and consoles now.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    engine is wired!! spent a bunch of time cleaning up all the loose wires. still need to mount battery switch.
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    '96 lund tyee 1850 floor rebuild and foam replacement.

    it’s coming slowly. always seem to get sidetracked with life. but getting there. hoping it will be ready for spring, so i can get it in the water as soon as the ice is gone!
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