Re: Ok, how do I do this?
I'd say that hole goes completely through the main hull structure. I'd start by grinding the opening back so that you can at least get a glimpse of what's behind it, at least you'll find out if there is a stringer there or not. I'd sort of doubt it. If you look at a lot of the restoration threads here, and look at what's taken out of the hull, there aren't a lot with a strong member right behind the keel. Maybe I haven't seen the right threads, but what I've seen doesn't have those members. How deep does a screwdriver go if you push it in straight up, versus off to the side. Does it hit something hard or springy/spongy? You could even take a 1/4" or so drill bit and put it up an inch or so- do you get wood shavings- wet, dry, what?
The recommendation that I've read most often recommends an 8/1 bevel for best strength in fixing punctures/deep scratches in fiberglass.
West Epoxy has a good handbook on repairing fiberglass damage:
http://westsystem.com/ss/assets/HowTo-Publications/Fiberglass-Boat-Repair-and-Maintenance.pdf
Good Luck!!
Thanks thats good info. Like i said the repair to me seems straight forward. I am into High power rocketry, I have built 250 lb all fiberglass rockets that have done MACH2 , I have crashed them and made repairs and taken them back to Mach2.
I think fixing this is going to be pretty simple. I am known to go a little overkill, but I don't want to cut into my floor. two reasons. I may find more troubles, and I really don't want to put that kind of time/money into this boat. It floats. it runs it does NOT take on water. I feel safe with it for a few years. then it may be time to upgrade/complete rebuild.
I want to fix the hole so it gets no worse. that should last me a few years no problem.
Your thought about a drillbit inside to see if there is wet wood there is great. I will try that for sure. if there is nothing behind it I'm doing a good patchjob from the outside. and I keep an eye on it. Remember I can see the spot with it on the trailer so if my repair fails I will know it. also its a lake boat. I am never on the water more than a few hours at a time. if it does fail.. I am going to know it pretty fast.
I feel like I am making an excuse. but some people here except only 100% perfect.(and thats good sometimes) I promise you this is a $500 CL boat. it ain't worth putting that much into it. If i get 3 or 4 years out of it (my first boat) and I learn a few things I am doing really well.
If I was planning on taking a 3 hour tour across stormy waters... I would be more likely to rip into it.
The size of this hole is half the size of my bilge pump. if it completely fails.. I can pump out faster than it could pump in and I could get to the dock even faster.
remember I just asked how to get it off the trailer so I could get in ad do my beat.